Tuthill KINNEY ACRP Скачать руководство пользователя страница 6

INSTALLATION 

Unpacking & Handling  

Your 

 

DRSP/DRDP/OFRP/ACRP system was shipped from Tuthill Vacuum & Blower Systems in perfect  and undamaged 

condition. Occasionally, damage will occur during shipping. Be sure to carefully inspect your system for shipping damage, 
and if any damage is found, report it immediately to the carrier, who will assist you with filing a freight damage claim. 

To move your system to its installation site we recommend that you leave it on its shipping skid if possible. The forks 
should extend the width of your system and padding should be placed between your system and the fork truck boom.  

If it is necessary to lift your system with a crane, we recommend the use of a spreader bar and chains. The spreader bar 
should be greater than the width of your system and padding should be placed where chains may come in contact with the 
system to prevent chain damage. 

Storage 

In some cases it may be necessary to store your system for extended periods of several months before placing the unit in 
operation. When this is required, do the following:  

1. Cover and seal all machine openings to prevent the entrance of water and dirt.  
2. Cover all openings of motors to prevent the entrance of insects, rodents & vermin. 
3. We do not recommend outside storage, but if outside storage is the only alternative, drain all traps and attendant 

piping if the storage conditions can reach below 36° F (2° C) 

4. Cover with a waterproof tarpaulin that can be easily removed for in storage maintenance.  
5. While in storage every two to three months hand rotate the blower and motor to prevent flat spots on the bearings 

that will lead to premature failure.  

At the end of the storage period, follow the unpacking and startup procedures. If stored for more eighteen (18) months you 
should contact Tuthill Vacuum & Blower Systems before placing your DRSP/DRDP/OFRP/ACRP system into service.

 

Location 

The room or outdoor area selected for installation should be of adequate size to provide full access to your system for 
routine maintenance. It should have ventilation to keep the room as cool as possible. Operating at elevated temperatures 
can result in decreased system performance, and potential nuisance overload or temperature shutdowns. Lighting in the 
area should be sufficient to allow for safe and functional access to the equipment. 

Foundation 

Your DRSP/DRDP/OFRP system does not require a special foundation. However, it is necessary for the floor to be solid and  
level, and that the frame be adequately supported. We do recommend that the system be bolted to the floor.  

Where a solid foundation is not feasible, care must be taken to ensure that your system is firmly anchored to adequate 
structural members. 

Electrical  

All electrical wiring should be performed by a qualified and licensed electrician in compliance with NEC standards and 
local codes as applicable. Be sure to investigate the local requirements  before installing your DRSP/DRDP/OFRP/ACRP 
system. The power supply should be adequate and free of parasitic loads that will cause an undervoltage condition during 
operation. Otherwise, nuisance electrical shutdowns will result. 

LUBRICATION

 

Do not start up the system until you are certain that the pump(s) and motor(s) have been properly and fully lubricated. (See 
Kinney KLRC™ Liquid Ring Vacuum Pump manual and the motor manual for details.) 

PIPING

 

The intake and discharge connections on your DRSP/DRDP/OFRP/ACRP system are large enough to handle maximum 
volume with minimum friction loss. Be certain that all external intake piping is  internally clean before connecting to your 
system. We recommend placing a 16-mesh wire screen backed with hardware cloth at the remote inlet connection of your 
system for the first 50 hours of use, or until the external piping is clean and free of debris and weld slag. Make provisions to 
clean the screen after a few hours of operation and completely discard it once the system is clean, as it will eventually 
deteriorate and small pieces going into the pump can cause serious damage.

 

Содержание KINNEY ACRP

Страница 1: ...LEADING THE SEARCH FOR INNOVATIVE SOLUTIONS 4840 West Kearney Street Springfield Missouri USA 65803 8702 Tel 417 865 8715 800 825 6937 Fax 417 865 2950 E mail vacuum tuthill com http vacuum tuthill com KINNEY DRSP DRDP OFRP ACRP Manual 4816 Rev 09 2004 INSTALLATION OPERATION MANUAL ...

Страница 2: ...s should not be used WARNING Pumping oxygen enriched gases with mineral oil synthetic hydrocarbon oil or other non inert fluids can cause fire or explosion in the pump resulting in damage or serious bodily injury or death Take precautions to avoid prolonged or excessive exposure to oil mist or process materials emanating from the discharge of the pump Do not allow the pump to discharge into a clos...

Страница 3: ...ructions for the KINNEY KLRC Liquid Ring Vacuum Pump electric motor heat exchanger instrumentation and control devices or other accessories shipped with your system We urge you to read and understand all operation and maintenance instructions prior to starting the equipment If the KINNEY KLRC Liquid Ring Vacuum Pump manual is not included with the system you can get a copy by postal mail by contac...

Страница 4: ...cessories shipped with your system We urge you to read and understand all operation and maintenance instructions prior to starting the equipment WARNING Serious injury can result from operating or repairing this machine without first reading the service manual and taking adequate safety precautions IMPORTANT Record the model and serial numbers in the OPERATING DATA form below You will save time an...

Страница 5: ...tial order always consult with Tuthill Vacuum Blower Systems prior to making such adjustments Separator Tank DRSP DRDP OFRP ACRP liquid ring vacuum systems include a separator tank to remove liquid entrained in the discharge process gas stream and provide make up liquid volume for the liquid ring vacuum pump The separator tank includes a level gauge and level control optional to protect against ov...

Страница 6: ...ected for installation should be of adequate size to provide full access to your system for routine maintenance It should have ventilation to keep the room as cool as possible Operating at elevated temperatures can result in decreased system performance and potential nuisance overload or temperature shutdowns Lighting in the area should be sufficient to allow for safe and functional access to the ...

Страница 7: ...low of sealant to the heat exchanger and liquid ring pump during filling At no time should the liquid level be allowed to fall below the outlet connection on the separator tank 5 After filling the liquid ring pump with the appropriate sealant to the proper level check positioning of the hand valves a Check that the small gland cooling valves leading to the mechanical seals are opened fully They ma...

Страница 8: ...oth pumps will start to bring the vacuum level back to the high setting shown on switch 1 On switch 2 the low vacuum setting is the significant set point Set the lower pointer to this point The higher pointer may be set at any value between the maximum setting on switch 1 and the low setting on switch 2 For example if switch 1 is set at 28 and 26 Hg Vac and switch 2 is set at 26 and 24 Hg Vac then...

Страница 9: ...ecured in place can result in serious bodily injury 11 If equipped with an oil mist eliminator OME check that sealant is being returned from the OME to the pump by feeling the return line It should be warm to the touch indicating return of sealant 12 On special systems check that all solenoid valves flow level or pressure switches function properly 13 After 30 minutes of operation check the sealan...

Страница 10: ...g the pump will start to return it to the high setting again 6 On duplex systems both pumps will start and evacuate the receiver to the high setting on vacuum switch 1 whereupon both will shut down When the vacuum drops to the low setting on switch 1 one pump will alternately start to return the vacuum to the higher level If one pump cannot handle the load and the vacuum level continues to drop to...

Страница 11: ...aring High sealant temperature Check coolant flow and temperature Suction open to atmosphere Adjust isolation valve Excessive vibration Coupling misaligned Realign coupling Pump not properly anchored Anchor See excessive noise Check inlet pressure and gas flow Motor overloaded Excessive back pressure Reduce height of pump discharge Too much sealant liquid See table in KLRC manual for proper flow r...

Страница 12: ...or higher is preferred Chemically treated water with sulfur content requires pH 7 or more Water which has a pH less than 5 should be treated or the pump should have special materials of construction If internal scaling affects performance a water treatment specialist should be consulted TVBS recommends that sealants and sealant systems be carefully evaluated and we invite you to discuss them with ...

Страница 13: ...2 11 9 9 13 2 54 12 10 7 14 3 56 13 11 5 15 3 58 14 12 3 16 4 60 15 13 3 17 7 62 17 14 2 18 9 64 18 15 3 20 4 66 19 16 4 21 9 68 20 17 5 23 3 70 21 18 8 25 1 72 22 20 1 26 8 74 23 21 5 28 7 76 24 22 9 30 5 78 26 24 5 32 7 80 27 26 2 34 9 Table 2 Vapor Pressures of Water 13 ...

Страница 14: ...URPOSE After Buyer s submission of a claim as provided above and its approval Seller shall at its option either repair or replace its product part or work at the original Ex works point of shipment or refund an equitable portion of the purchase price The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may lead to build up of mater...

Страница 15: ...om product_registration IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum Blower Systems are date coded at time of shipment In order to assure you of the full benefits of the product warranty please complete tear out and return this product registration card Company Location City State Province ZIP Postal Code Country Vacuum Furnace Vacuum Coating Pharmaceutical Semiconductor Electr...

Страница 16: ...ED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2912 SPRINGFIELD MO POSTAGE WILL BE PAID BY ADDRESSEE ATTN CUSTOMER SERVICE VACUUM PRODUCTS TUTHILL VACUUM BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890 2150 ...

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