manualshive.com logo in svg

Tuthill KINNEY ACRP, Инструкция по установке и эксплуатации, Страница: 11 / 16

Поделиться
Скачать
Tuthill KINNEY ACRP Скачать руководство пользователя страница 11

TROUBLESHOOTING 

CONDITION 

CAUSE 

POSSIBLE REMEDY 

Seals Leaking 

Seal incorrectly installed 

Reinstall seal 

Seal worn or damaged 

Replace seal 

Reduced capacity 

Rotational speed too low 

Check supply voltage 

Vacuum leak 

Locate and repair 

High sealant temperature 

Check coolant flow and temperature 
Check heat exchanger cleanliness 

Incorrect sealant flow rate 

See “Sealant flow rate” section in KLRC 
manual 

Excessive noise 

Defective bearing 

Replace bearing 

Too much sealant liquid 

Decrease flow rate 

Coupling misaligned 

Align coupling 

Cavitation 

Open attenuating valve or reset 
vacuum relief valve to increase flow 

Overheating 

Defective bearing 

Replace bearing 

High sealant temperature 

Check coolant flow and temperature 

Suction open to atmosphere 

Adjust isolation valve 

Excessive vibration 

Coupling misaligned 

Realign coupling 

Pump not properly anchored 

Anchor   

See excessive noise 

Check inlet pressure and gas flow 

Motor overloaded 

Excessive back pressure 

Reduce height of pump discharge 

Too much sealant liquid 

See table in KLRC manual for proper 
flow rate 

Misalignment 

Realign motor and pump 

Defective bearing 

Replace bearing 

Abnormal bearing wear 

Misaligned pump assembly 

Realign pump and motor 

Accumulation of rust or scale 

See “Operation and Maintenance” 
section of KLRC manual 

Foreign object in pump 

Dismantle pump and remove foreign 
object 

Mechanical Seals squeal 

Insufficient cooling liquid 

Increase coolant flow to seal, check 
compatibility of sealant 

Impeller binding or will not turn 

NOTES:

   

 

 

 

 

 

 

 

 

 

 

11 

Содержание KINNEY ACRP

Страница 1: ...LEADING THE SEARCH FOR INNOVATIVE SOLUTIONS 4840 West Kearney Street Springfield Missouri USA 65803 8702 Tel 417 865 8715 800 825 6937 Fax 417 865 2950 E mail vacuum tuthill com http vacuum tuthill com KINNEY DRSP DRDP OFRP ACRP Manual 4816 Rev 09 2004 INSTALLATION OPERATION MANUAL ...

Страница 2: ...s should not be used WARNING Pumping oxygen enriched gases with mineral oil synthetic hydrocarbon oil or other non inert fluids can cause fire or explosion in the pump resulting in damage or serious bodily injury or death Take precautions to avoid prolonged or excessive exposure to oil mist or process materials emanating from the discharge of the pump Do not allow the pump to discharge into a clos...

Страница 3: ...ructions for the KINNEY KLRC Liquid Ring Vacuum Pump electric motor heat exchanger instrumentation and control devices or other accessories shipped with your system We urge you to read and understand all operation and maintenance instructions prior to starting the equipment If the KINNEY KLRC Liquid Ring Vacuum Pump manual is not included with the system you can get a copy by postal mail by contac...

Страница 4: ...cessories shipped with your system We urge you to read and understand all operation and maintenance instructions prior to starting the equipment WARNING Serious injury can result from operating or repairing this machine without first reading the service manual and taking adequate safety precautions IMPORTANT Record the model and serial numbers in the OPERATING DATA form below You will save time an...

Страница 5: ...tial order always consult with Tuthill Vacuum Blower Systems prior to making such adjustments Separator Tank DRSP DRDP OFRP ACRP liquid ring vacuum systems include a separator tank to remove liquid entrained in the discharge process gas stream and provide make up liquid volume for the liquid ring vacuum pump The separator tank includes a level gauge and level control optional to protect against ov...

Страница 6: ...ected for installation should be of adequate size to provide full access to your system for routine maintenance It should have ventilation to keep the room as cool as possible Operating at elevated temperatures can result in decreased system performance and potential nuisance overload or temperature shutdowns Lighting in the area should be sufficient to allow for safe and functional access to the ...

Страница 7: ...low of sealant to the heat exchanger and liquid ring pump during filling At no time should the liquid level be allowed to fall below the outlet connection on the separator tank 5 After filling the liquid ring pump with the appropriate sealant to the proper level check positioning of the hand valves a Check that the small gland cooling valves leading to the mechanical seals are opened fully They ma...

Страница 8: ...oth pumps will start to bring the vacuum level back to the high setting shown on switch 1 On switch 2 the low vacuum setting is the significant set point Set the lower pointer to this point The higher pointer may be set at any value between the maximum setting on switch 1 and the low setting on switch 2 For example if switch 1 is set at 28 and 26 Hg Vac and switch 2 is set at 26 and 24 Hg Vac then...

Страница 9: ...ecured in place can result in serious bodily injury 11 If equipped with an oil mist eliminator OME check that sealant is being returned from the OME to the pump by feeling the return line It should be warm to the touch indicating return of sealant 12 On special systems check that all solenoid valves flow level or pressure switches function properly 13 After 30 minutes of operation check the sealan...

Страница 10: ...g the pump will start to return it to the high setting again 6 On duplex systems both pumps will start and evacuate the receiver to the high setting on vacuum switch 1 whereupon both will shut down When the vacuum drops to the low setting on switch 1 one pump will alternately start to return the vacuum to the higher level If one pump cannot handle the load and the vacuum level continues to drop to...

Страница 11: ...aring High sealant temperature Check coolant flow and temperature Suction open to atmosphere Adjust isolation valve Excessive vibration Coupling misaligned Realign coupling Pump not properly anchored Anchor See excessive noise Check inlet pressure and gas flow Motor overloaded Excessive back pressure Reduce height of pump discharge Too much sealant liquid See table in KLRC manual for proper flow r...

Страница 12: ...or higher is preferred Chemically treated water with sulfur content requires pH 7 or more Water which has a pH less than 5 should be treated or the pump should have special materials of construction If internal scaling affects performance a water treatment specialist should be consulted TVBS recommends that sealants and sealant systems be carefully evaluated and we invite you to discuss them with ...

Страница 13: ...2 11 9 9 13 2 54 12 10 7 14 3 56 13 11 5 15 3 58 14 12 3 16 4 60 15 13 3 17 7 62 17 14 2 18 9 64 18 15 3 20 4 66 19 16 4 21 9 68 20 17 5 23 3 70 21 18 8 25 1 72 22 20 1 26 8 74 23 21 5 28 7 76 24 22 9 30 5 78 26 24 5 32 7 80 27 26 2 34 9 Table 2 Vapor Pressures of Water 13 ...

Страница 14: ...URPOSE After Buyer s submission of a claim as provided above and its approval Seller shall at its option either repair or replace its product part or work at the original Ex works point of shipment or refund an equitable portion of the purchase price The products and parts sold hereunder are not warranted for operation with erosive or corrosive material or those which may lead to build up of mater...

Страница 15: ...om product_registration IMPORTANT All KINNEY vacuum pumps manufactured by Tuthill Vacuum Blower Systems are date coded at time of shipment In order to assure you of the full benefits of the product warranty please complete tear out and return this product registration card Company Location City State Province ZIP Postal Code Country Vacuum Furnace Vacuum Coating Pharmaceutical Semiconductor Electr...

Страница 16: ...ED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2912 SPRINGFIELD MO POSTAGE WILL BE PAID BY ADDRESSEE ATTN CUSTOMER SERVICE VACUUM PRODUCTS TUTHILL VACUUM BLOWER SYSTEMS PO BOX 2877 SPRINGFIELD MO 65890 2150 ...

Отзывы:

Нет отзывов