Tuthill FILL-RITE 100 Series Скачать руководство пользователя страница 6

Owner's Operation & Safety Manual

Owner's Operation & Safety Manual

Owner's Operation & Safety Manual

Owner's Operation & Safety Manual

Owner's Operation & Safety Manual

SERIES 100 ROTARY HAND PUMP

AND MODEL 111 COUNTER

ASSEMBLY

 Models FR110, FR112, FR113

SAFETY INSTRUCTIONS

To ensure safe and efficient operation, it is essential to read and
follow each of these warnings and precautions.
1. Improper use or installation of this product can cause serious

bodily injury or death.

2. Do NOT smoke near pump or use pump near an open flame when

pumping flammable fluids. Fire could result.

3. A Fill-Rite filter should be used on pump outlet to ensure that no

foreign material is transferred to fuel tank.

4. Use gasoline and oil resistant thread sealant or sealant tape on all

threaded joints to protect against leakage.

5. Storage tank or barrel should be anchored to prevent tipping in

both the full and empty conditions.

6. To minimize static electricity build-up, keep nozzle in contact with

container being filled.

WARNING

This product should not be used for fluid transfer into aircraft. This
product is not suited for use with fluids for human consumption or
fluids containing water.
Fluid Compatibility
If in doubt about compatibility of a specific fluid, contact supplier of fluid
to check for any adverse reactions to the wetted materials.
The 100 is compatible with the following fluids:

Gasoline,  Diesel, Heptane, Kerosene, Stoddard Solvent, Light Oils,
Mineral Spirits

Do NOT use the 100 with the following fluids:

Water, Sulfuric Acid, Naptha, Methanol, Methyl Ethyl Ketone (MEK),
Acetone, Ammonia, Benzene, Bleach, Chlorine

TROUBLESHOOTING

IF PUMP FAILS TO PRIME:  Check suction line for leaks or obstructions.
Check vanes and slots for nicks, burrs or wear.  Check rotor for
excessive wear or damage.
LOW PUMPING CAPACITY:  Remove and clean screen. Check for leaks
in suction line. Check rotor and vanes for excessive wear and damage.
Check for dirty filter on outlet side.
PUMP FLUID LEAKAGE:  Clean O-ring seal and seat area. Replace seal.
Replace vacuum breaker. Tighten covers and joints. Check for dirty filter
on outlet side.

INSTALLATION

NOTE: All pipe threads must have a sealant to protect against leaks.
Use sealant tape provided with the pump, or use a gasoline and oil
resistant pipe sealant.
1. Screw suction pipe into pump inlet flange and tighten.
2. Extend suction pipe into tank or barrel opening to within 3" of

bottom of tank or barrel. Do not rest suction pipe on bottom.

3. Screw inlet flange of pump completely and securely into

undamaged tank or barrel bung.

PUMPS WITH HOSE AND NOZZLE
4. Screw one end of hose into pump discharge opening and the

nozzle to other end of hose.

PUMPS WITH DISCHARGE SPOUTS
4. Screw discharge spout assembly into top of pump.

PUMPS WITH METER, HOSE AND NOZZLE
4. Screw street elbow into top of pump, nipple into street elbow,

meter onto nipple. Note: Position the meter to the right of the
handle facing operator for ease of operator viewing. Screw one
end of hose into meter outlet and the nozzle to the other end of
hose.

PUMP FLOW REVERSAL INSTRUCTIONS

1. Remove the Vacuum Breaker (item 2) and install a pipe plug.
2. Take out Check Valve Assembly (item 25).
3. Turn the handle backwards for reverse flow, normal direction

for normal flow.

1

100F0890 Counter Back

1

2

100F0900 Dial Wheel

1

3

100F1040 #10L Washer

1

4

100F1050 3/16 Prong-Lock Retainer

1

5

100F1060 Screw PHMS #8 x 3/8 (Type B)

6

6

100F0880 Counter Cover

1

7

100F0910 Dial - 20 Gallon

1

100F0915 Dial - Liter

Opt.

8

100F1010 Reset Stop Pin

1

9

100F1020 Reset Stop Spring

1

10 704F3811 1/4 Washer

2

11 100F0921 Reset Knob

1

12 100F0960 Totalizer Assembly - U.S. Gallon

1

100F0961 Totalizer Assembly - Liter

Opt.

13 100F0950 Cluster Gear Shaft

2

14 800F3830 #2S Washer

9

15 100F0940 Cluster Gear (12T/33T) - U.S. Gallon

4

16 100F0970 Drive Gear - Totalizer

1

17 100F0990 Worm  (5T) - U.S. Gallon

1

100F1001 Worm (2T) - Liter

Opt.

18 100F0980 Totalizer Shaft

1

19 100F0930 Drive Gear (41T)

1

100F0935 Drive Gear (40T) - Liter

Opt.

20 100F1070 1/4-20 x 1 HHMS

2

21 100F0945 Cluster Gear (12T/34T) - Liter

Opt.

22 1200F6565 Washer, Brass

1

ITM.

ITM.

ITM.

ITM.

ITM.   PART

   PART

   PART

   PART

   PART

NO      NO.

NO      NO.

NO      NO.

NO      NO.

NO      NO.

D E S C R I P T I O N

D E S C R I P T I O N

D E S C R I P T I O N

D E S C R I P T I O N

D E S C R I P T I O N

 QTY.

 QTY.

 QTY.

 QTY.

 QTY.

COUNTER PUMP PARTS LIST

COUNTER INSTALLATION
1. Remove crank from shaft.
2. Remove two screws directly above horizontal centerline of

pump.

3. Push drive gear onto shaft with flat in gear hole located on

longer flat of shaft.

4. Position counter on pump and attach with two screws and two

washers.

5. Reattach crank.

SAFETY APPROVAL

Содержание FILL-RITE 100 Series

Страница 1: ...tube 17 lbs 7 7 kgs 113 Basic UL Listed pump Basic UL Listed pump with 2 Bung Adapter 1 inlet Telescoping suction tube and Spout 16 lbs 7 3 kgs 114 Basic UL Listed pump with 2 Bung Adapter 1 inlet Telescoping suction tube Spout and Drip Pan 18 lbs 8 2 kgs Approval Mark Organization Description File Number Guide Number Underwriters Laboratories Inc a nationally recognized independent organization f...

Страница 2: ...nit supplied less hose and nozzle 3 0 1 4 Part Number Description 5200F1790 Hand pump Nozzle 5200F1619 Discharge spout 5200F1750 Hose 5 8 X 8 with 3 4 ferrules 100ACC111 Counter kit 100F0842 Barrel bung adapter 400F6634 Wall mount bracket for this pump 100F1189 Telescoping steel suction pipe extends from 22 to 40 VP172F8617 Suction tube upper section 17 female to female ends VP172F6834 Suction tub...

Страница 3: ...tached Practical Gasoline Suction Lift Considerations to determine the gasoline lift you can expect CAUTION Only pump as clearly carrying the UL Listing Mark should be used with gasoline or any low flashpoint fluid Look for the Mark Fluid Compatibility The Series 100 Rotary Hand Pumps are designed for petro products of all types If there is a question for a particular fluid check the affects of th...

Страница 4: ...e packing Refer to the Parts and Technical Service Guide packed with the new pump for additional service and repair ideas A copy of the full guide is included under Reference Documents at the end of this page Maintenance To keep the pump running at its best periodically perform the following procedures 1 Thoroughly flush using a compatible solvent kerosene or diesel fuel if the pump is to be store...

Страница 5: ...ow do I stop it That fitting is the Vacuum Breaker and a critical component of your pumps safety system Should the hose and nozzle fall on the ground while full of fluid a siphon action could be established This could drain the entire tank on which the pump is installed The Vacuum Breaker is a one way valve which closes when fluid is being pumped If a vacuum develops in the pump do to a siphoning ...

Страница 6: ...vided with the pump or use a gasoline and oil resistant pipe sealant 1 Screw suction pipe into pump inlet flange and tighten 2 Extend suction pipe into tank or barrel opening to within 3 of bottom of tank or barrel Do not rest suction pipe on bottom 3 Screw inlet flange of pump completely and securely into undamaged tank or barrel bung PUMPS WITH HOSE AND NOZZLE 4 Screw one end of hose into pump d...

Страница 7: ... 6 100F0701 Shaft 1 7 100F0820 Seal Washer 1 8 100F2062 O Ring 114 1 9 30F4660 Washer 1 10 704F3720 3 8 Lockwasher 1 11 704F3710 3 8 16 Hex Nut 1 12 5200F1360 Bearing Plate 1 13 5200F1410 1 4 x 5 8 Rivet 1 14 5200F1440 1 4 Spring Washer 1 15 100F1180 Locking Link 1 16 100F0680 Rotor 1 17 100F1170 Spring Pin 3 18 100F0720 Vane Spring 3 19 100F0710 Vane 3 20 30F4540 Crank 1 21 100F1085 Wood Grip 1 2...

Страница 8: ...or lo pueda ver fácilmente Atornille uno de los extremos de la manguera a la salida del medidor y el otro extremo de la misma a la boquilla de descarga INSTALACIÓN DEL CONTADOR INSTALACIÓN 1 Remueva la manivela del eje 2 Remueva los dos tornillos ubicados directamente arriba de la línea central horizontal de la bomba 3 Empuje el engranaje de impulso en el eje con la parte plana en el agujero del e...

Страница 9: ... 4 100F0660 Tapa 1 5 100F0801 Junta tórica 159 1 6 100F0701 Eje 1 7 100F0820 Arandela de sellamiento 1 8 100F2062 Junta tórica 114 1 9 30F4660 Arandela 1 10 704F3720 Arandela de seguridad 1 11 704F3710 Tuerca hexagonal de 3 8 16 1 12 5200F1360 Placa del cojinete 1 13 5200F1410 Remache de 1 4 x 5 8 1 14 5200F1440 Arendela resorte de 1 4 1 15 100F1180 Articulación de traba 1 16 100F0680 Rotor 1 17 1...

Страница 10: ...s couvercles et les joints INSTALACIÓN Utilisez du mastic pour joint de tubes résistant à l essence et à l huile sur tous les raccords filetés 1 Assemblez la conduite d aspiration 2 Insérer le tube d aspiration dans la citerne ou dans le fût en l ajustant à 7 5cm du fond Ne pas faire poser le tube d aspiration sur le fond 3 Visser complètement au serrage la flange d aspiration de la pompe dans une...

Страница 11: ...058G9054 Flexible de 2 4 m 8 pi Homologué UL 1 2 5200F1869 Reniflard 1 3 100F0640 Corps de la pompe 1 4 100F0660 Couvercle 1 5 100F0801 Joint torique 159 1 6 100F0701 Arbre 1 7 100F0820 Bague d étanchéité 1 8 100F2062 Joint torique 114 1 9 30F4660 Rondelle 1 10 704F3720 Rondelle frein 3 8 1 11 704F3710 Écrou à six pans 3 8 16 1 12 5200F1360 Plaque de support 1 13 5200F1410 Rivet x 5 8 1 14 5200F14...

Страница 12: ... in Oberteil der Pumpe Brustwarze in Straßenellenbogen Meter auf Brustwarze Stellen Sie Anmerkung den Meter rechts vom Griff gegenüberstehend Bediener für Bequemlichkeit von Bedieneransehen Ein Schrauben Sie ein Ende des Schlauchs in Metersteckdose und die Düse zum anderen Ende des Schlauchs Pumpe saugt nicht an Auf Lecks in der Ansaugleitung prüfen Schieber und Kolben auf Kerben Unebenheiten oder...

Страница 13: ...0660 Abdeckung 1 5 100F0801 O Ring 159 1 6 100F0701 Welle 1 7 100F0820 Dichtungsring 1 8 100F2062 O Ring 114 1 9 30F4660 Unterlegscheibe 1 10 704F3720 3 8 Sicherungsscheibe 1 11 704F3710 3 8 16 Sechskantmutter 1 12 5200F1360 Lagerplatte 1 13 5200F1410 Niet 1 4 x 5 8 Zoll 1 14 5200F1440 Federscheibe 1 4 Zoll 1 15 100F1180 Verriegelungsglied 1 16 100F0680 Rotor 1 17 100F1170 Federstift 3 18 100F0720...

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