Turf Tick Products UNIVERSAL AUTOSTACKER Скачать руководство пользователя страница 6

 

3.

 

Basic operation of system: 

A shoe is mounted on front of the Turftick sod harvester which can move freely in all 
directions. A spring pulls the shoe against the sod edge. The shoe will follow the sod edge.  
If the tractor steers too much to the left, the spring will pull the shoe to the right side until it 
follows the sod edge again. The movement which the shoe makes, is being read by the shoe 
sensor. The control unit sends the necessary output to the steering cylinder of the front wheels 
of the tractor. The (right) tractor wheel sensor is monitoring the amount of steering and will 
stop the wheels from steering when it has reached its targeted angle. At the same time the rear 
wheels are steering (at all times). Each trailer wheel has its own sensor and steering and 
proportional valves. 

 

WARNING 

Always switch on PTO while driving. Without a running PTO the trailer wheels will 
never steer!! Prevent hazardous situations which if not avoided could result in serious 
injury or death. 

 

 

 
The system usually needs to be set up only once. The procedures consist of: 
*calibrating tractor wheel sensor: while tractor wheel is steering straight, adjust sensor 
position until its status LED becomes blue. 
*calibrating trailer wheels: adjust trailer wheel sensors until trailer wheels are steering straight 
while tractor wheels are steering straight. 
*calibrating shoe sensor: adjust shoe sensor position until sod strip (left behind on field) is +/- 
1 cm while ‘Offset’ button is set on 5/6. Readjust if ‘Offset’ button has too little range. 
*Adjust oil pressure for Autosteer valves steering tractor front wheels. 
 
All sensors are set up once and never needs re-adjustments, unless it is being replaced with a 
new sensor. If you replace a sensor, then it needs to be calibrated again (explained further in 
this manual). 
 
The control box has an ON/ OFF switch and an offset knob. This offset knob will regulate the 
width of the sod edge which the sod harvester will leave behind while harvesting. If the range 
of the offset is not properly set, adjustment of the shoe sensor can change the offset range. 

Содержание UNIVERSAL AUTOSTACKER

Страница 1: ...nsors 2 steered Trailer Wheels THIS MANUAL IS APPLICABLE FOR SERIAL NR 1021 1023 1024 1025 1026 1027 1028 1029 1030 and up Turf Tick Products B V Harmelerwaard 21 3481 LC Harmelen Netherlands Tel 31 0...

Страница 2: ...Adjusting the sensors of the autosteer 15 7 1 Adjusting procedure right side wheel sensor tractor 16 7 2 Adjusting procedure shoe sensor 17 7 3 Adjusting procedure left side trailer 19 7 4 Adjusting p...

Страница 3: ...eing used The Turftick Autosteer system will only work with a tractor using a hydro static steering system This means the front wheels are steered by a hydraulic cylinder This manual explains the work...

Страница 4: ...witched ON while harvesting sods on the field Wheel sensor Placed on right tractor wheel Measures angle position of right tractor wheel Valves tractor Placed under the Tractor cabin usually on right s...

Страница 5: ...Steers only left trailer wheel PCB Placed in main control box upper right side Trailer sensor right Placed on right tractor wheel Measures angle position of right trailer wheel Valves trailer right Pl...

Страница 6: ...not avoided could result in serious injury or death The system usually needs to be set up only once The procedures consist of calibrating tractor wheel sensor while tractor wheel is steering straight...

Страница 7: ...regulates the offset As shown in the pictures below it s possible to regulate the amount of sod strip left behind Little no sod strip left behind Big sod strip left behind OFFSET knob Used for leaving...

Страница 8: ...ruction is the so called Shoe or Foot that floats over the soil and is slightly pushed by a spring to the sod edge The shoe can be lifted by a little hydraulic cylinder This hydraulic cylinder is not...

Страница 9: ...ight The sensor has to follow the movement of the swing arm There is a spring partsbook 101 57 17 for which the spring tension is adjustable The position more to the outside the side closest to the gr...

Страница 10: ...101 57 04 as showed above with the dashed line Also make sure that the autosteer swingarm can move freely when the centerplate is lowered when the Autosteer is in working mode It should be able to mov...

Страница 11: ...10 4 Hydraulics steering system tractor wheels...

Страница 12: ...alve V2 is not activated all the oil is guided back to the reservoir The hydraulic pressure will be near to 0 bar For some orbitrols it is necessary to block the way between the steering cylinder and...

Страница 13: ...12 5 Electronic scheme...

Страница 14: ...rection Trailer Left Steering valve A direction Trailer Left Steering valve B direction Trailer Left Prop Speed valve Trailer Right Steering valve A direction Trailer Right Prop Speed valve Trailer Ri...

Страница 15: ...Center position 0 measures 2 5V This sensor has continuous rotation This means it can move 360 without being mechanically blocked However it only measures over an angle of 120 If the sensor is out of...

Страница 16: ...straight make sure PTO is running loosen hose clamp of left trailer wheel adjust sensor position until left wheel is steering straight fasten hose clamp 3 Set right trailer wheel straight make sure P...

Страница 17: ...below 6 Fasten hose clamp The wheel sensor is connected on the top side of the PCB see marked connection below Each sensor input connector has a LED which can show 3 different colors The different co...

Страница 18: ...sting procedure shoe sensor Adjusting Shoe sensor This sensor is mounted on the TurfTick and is measuring the movements of the Autosteer Shoe This sensor has an active measuring area of 120 When the s...

Страница 19: ...s following the sod edge in a straight line as shown below Right side shoe partsbook 101 57 13 should be in a straight line with left side main roll partsbook 100 57 06 11 While holding Autosteer shoe...

Страница 20: ...osen hose clamp 18 Rotate sensor until left trailer wheel is steering straight 19 Fasten clamp hose 7 4 Adjusting procedure right side trailer 20 Connect the right trailer wheel sensor 21 Make sure th...

Страница 21: ...ering pressure will get its maximum value 6 Adjust the pressure relief valve O1 to a higher value by turning the tuning bolt of the relief valve clockwise keep on steering to one side and look at the...

Страница 22: ...riving 4 Activate the Autosteer system 5 Adjust the pressure relief valve as low as possible by turning the tuning bolt of the relief valve counterclockwise so that there is just enough steering press...

Страница 23: ...e swingarm can move 1cm in both directions total 2 cm relative to the centerline before the wheels react This amount of free play is necessary If the amount if free play differs greatly adjust potenti...

Страница 24: ...he input of the shoe sensor Increase potentiometer Adjust A wheels steer a greater angle with same shoe sensor angle Decrease potentiometer Adjust A wheels steer a smaller angle with same shoe sensor...

Страница 25: ...are very sensitive we advise to measure its setting before making changes using a Voltmeter as shown in the figure below It is advised to measure voltage for both potentiometers and write down its set...

Страница 26: ...this while tractor is parked not driving and engine RPM is same as when harvesting sods Adjust free play for the swingarm adjust potentiometer Free play on the PCB Example the wheels are steering alre...

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