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FSL-0019.DOCX 
Page 6 of 14 
Rev. 4  

2.2.4  Quarterly 

The quarterly inspection shall be performed once every 3 months for cranes 
assigned a Moderate or Heavy Usage category. A Qualified Inspector shall 
perform this inspection. 
 
Quarterly inspections may include but not be limited to the following actions: 
1.  Perform the pre-use or daily and monthly inspections. 
2.  Sheaves should be inspected for wear, cracks, and rope path alignment and 

bearing condition. 

3.  Visually check crane hooks for deformation, and discard if deformations 

exc

eed those manufacturer’s recommendations. 

4.  Inspect wire rope per API RP 2D 5.1.2. 
5.  Check lubricant level in the hoist, including hoists not fitted with sight glasses. 
6.  Take a sample of the lubricating oil per 2.4 Preventive Maintenance and Oil 

Sampling. Refill the hoist to the proper level with the recommended lubricant. 

 

NOTE: Oil analysis alone cannot detect nor warn against component fatigue 
failure. 

 
Lubricate components and correct deficiencies as required based on the results of these 
inspections. Document these results per API RP 2D 4.2.2. Oil sample analysis, per 2.4 
Preventive Maintenance and Oil Sampling, is intended primarily to evaluate its mechanical 
integrity. 
 

2.2.5  Annual 

The annual inspection shall be performed once every 12 months. A Qualified 
Inspector shall perform this inspection, and it applies to all cranes, regardless of 
usage category. 

 

Annual inspections may include but not be limited to the following actions: 
1.  Perform the pre-use or daily, monthly and quarterly inspections. 
2.  Change the lubricating oil in the hoist gear cavity after an oil sample has been 

taken per 2.4 Preventive Maintenance and Oil Sampling. Refill the hoist to the 
proper level with the recommended lubricant. Refill the hoist to the proper 
level with recommended lubricant. 
 

Lubricate components and correct deficiencies as required based on the results of these 
inspections. Document these results per API RP 2D 4.2.2. Oil sample analysis, per 2.4 
Preventive Maintenance and Oil Sampling, is intended primarily to evaluate its mechanical 
integrity. 
 
Inspection of critical crane components: The Annual Inspection of critical crane components 
for an individual machine will differ, depending on the crane type and design of the individual 
components. A basic guideline for inspection of critical crane components should consider 
but not be limited to the following: 
 

Содержание API

Страница 1: ...FSL 0019 DOCX Page 1 of 14 Rev 4...

Страница 2: ...dence 1 0 Hoist Capacity Design Factor The rated load when handling personel required by API 2C section 4 1 2 shall be the least of a Thirty three percent of the calculated safe working load SWL for n...

Страница 3: ...tions For hoists in infrequent use less than 10 hours per month API RP 2D recommends a pre use inspection and an annual 12 month inspection based on average use over a quarter For hoists in moderate u...

Страница 4: ...ed prior to each shift of use and periodically during extended shifts Quarterly every 3 months Semi Annual every 6 months 72 months 36 months Moderate 10 50 hours 48 months 24 months Heavy 50 200 hour...

Страница 5: ...terioration or corrosion and repair as necessary 3 Visually check for hoist lubricant oil leakage In hoists where a sight glass is provided also check the fluid level 4 Visually check wire rope for ev...

Страница 6: ...s per 2 4 Preventive Maintenance and Oil Sampling is intended primarily to evaluate its mechanical integrity 2 2 5 Annual The annual inspection shall be performed once every 12 months A Qualified Insp...

Страница 7: ...at least every 4 years Infrequent Usage Perform tear down inspection MPI at least every 6 years It is strongly recommended that any moderate or infrequent usage hoist that is also used for personnel...

Страница 8: ...uild and testing a new certificate for personnel handling shall be issued by the inspector service technician effective on the date the hoist is placed back in service A sample certificate is shown be...

Страница 9: ...ion hole This procedure is explained in detail in your Tulsa Winch Service Manual Use only the oil recommended in the Tulsa Winch Service Manual for your hoist type See Fig 2 2 Oil Level Inspection Br...

Страница 10: ...should meet the requirements set by API RP 2D A copy of this report should be held at the authorized repair facility for not less than four 4 years In any instance there is a question about the recom...

Страница 11: ...Location With the hydraulic power unit running move the hoist control handle to the LOWER position Increase the hydraulic power unit running speed if necessary to bring the systems hydraulic pressure...

Страница 12: ...lation fill the standpipe with hydraulic fluid before installing the hydraulic line 4 0 Emergency Lowering of Personnel Handling Hoists Disengaging of the brake for emergency lowering of personnel han...

Страница 13: ...dding hydraulic oil to the standpipe while lowering the personnel carrier WARNING Hydraulic fluid level in the standpipe MUST BE MAINTAINED Lack of fluid in standpipe could cause personnel carrier to...

Страница 14: ...ch Service Manual Model 1200W Winch Tulsa Winch Service Manual Model 1500W Winch For copies of these specifications and service manuals contact It is recommended that this document and all other impor...

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