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CONTENT

IMPORTANT SAFETY INSTRUCTIONS WARNING

_________________________________________________________03

ZAP CONTROL SYSTEM _________________________________________________________________________ 04

OPERATOR

PACKAGE

__________________________________________________________________________05

DIMENSIONS _______

________________________________________________________________________06

OPERATOR

INSTALLATION

_______________________________________________________________________07

STEP 01

- BEFORE INSTALLING THE OPERATOR ___________________________________________________________08

STEP 02

- OPERATOR MOUNTING ___________________________________________________________________09

STEP 03

- GENERAL INSTALLATION __________________________________________________________________10

STEP 04

- FITTING THE MANUAL OVERRIDE LEVER MECHANISM _________________________________________________12

STEP 05

- FITTING THE WALL BUTTON ________________________________________________________________14

STEP 06

- WALL BUTTON - CONNECTION _______________________________________________________________14

STEP 07

- TRANSMITTER KEY ______________________________________________________________________15

STEP 08

- LED LIGHTS __________________________________________________________________________16

STEP 09

- SAFETY SENSORS ______________________________________________________________________16

MAINTENANCE SCHEDULE ________________________________

______________________________________17

INSTALLATION GUIDE 920.1037.03 |

PATENTED

DESIGN

Tucker ZAP PATENT NUMBER / TITLE / REGISTRATION DATE:

USA 8,182,381 | Drive arrangement | May 22, 2012

USA 8,115,438 | Aperture closure member control arrangements | Feb. 14, 2012

USA 8,033,374 | Drive arrangement | Oct. 11, 2011

USA 7,633,253 | Control and monitoring arrangements for an aperture closure member | Dec. 15, 2009

USA 7,437,971 | Drive arrangement | Oct. 21, 2008

USA 7,333,308 | Control arrangement | Feb. 19, 2008

USA 7,005,884 | Monitoring apparatus for monitoring electrical drive current for an electric motor | Feb. 28, 2006

USA 6,188,198 | Aperture closures | Feb. 13, 2001

Mexico 243645 | Aparato de monitoreo | Feb. 6, 2007

Canada 2445152 | Monitoring apparatus | June 25, 2013

Canada 2440772 | Control arrangement | June 21, 2011

Canada 2560530 | Drive arrangement | May 21, 2013

Canada 2641641 | Aperture closures | April 26, 2011

Canada 2445123 | Drive arrangement | Feb. 16, 2010

Canada 2338191 | Aperture closures | Dec. 30, 2008

Содержание ZAP THE BUTLER

Страница 1: ...920 1037 02 ...

Страница 2: ...______________________________________________________________________15 STEP08 LEDLIGHTS __________________________________________________________________________16 STEP09 SAFETYSENSORS ______________________________________________________________________16 MAINTENANCESCHEDULE ______________________________________________________________________17 INSTALLATION GUIDE 920 1037 03 02 PATENTED DES...

Страница 3: ...button a Within sight of the door b At a minimum height of 5 feet so small children are not able to reach it c Away from all moving parts of the door 7 Install the Entrapment Warning Label next to the control button in a prominent location Install the Emergency Release Marking Attach the marking on or next to the emergency release 8 After installing the opener the door must reverse when it contact...

Страница 4: ...ragedoorsupto280squarefeet in size 1280 lbs In balanced weight with track configurations such as low headroom standard lift high lift and full vertical lift Like all the Zap model operators the motor assemblyonlycontainsthe motor two pulleys andone belt which meansno chainsor sprocketsmakingall thatunnecessarynoise in yourgarageorshop The residential model THE BUTLER only requires 4 3 4 of side cl...

Страница 5: ...0 60 c s ForStandardLiftDoorsUpTo280Sq Ft YOURPRIVATEGARAGEDOORIncorporating SAFETYSENSETM A BUTLER OPERATOR B TOOL KIT C WALL BUTTON D HARDWARE E OVERRIDE LEVER MANUALRELEASE F 2 TRANSMITTER KEY WITHVISOR G PHOTO EYES SAFETYBEAMSENSORS H LED LIGHT STRIP A B G D F E C H ...

Страница 6: ...ETM TheTorqueArmfixingrangeisshowninRED MAXIMUM DOOR SIZES Standardlift 280sqft or 1280lb 5 25 drum diameter Highliftupto54 210sqft or 960lb 7 5 drum diameter Highliftgreater than54 144sqft or 660lb 9 38 drum diameter Verticallift 165sqft or 750lb 8 63 drum diameter WALL BUTTON CONTROL BOX 4 8 H 4 8 W 2 5 D BUTLER OPERATOR WALL BUTTON OVERRIDE LEVER ...

Страница 7: ... only requires one person with a ladder to install the motor assembly on the spring shaft Nothing mounts to the ceiling door jamb or header area so your garage or shop stay sleek looking All you need is to power it up by plugging it into a nearby outlet in your garage or shop Now it s just a matter of running the door open and close two times with THE BUTLER and it will set it sfullyopenandclosedp...

Страница 8: ...GUIDE 920 1037 03 08 STEP 01 BEFORE INSTALLING THE OPERATOR PIC 2 Next move the door by hand from closed to open and back to closed again Checkthatitiseitherperfectly balanced or biased slightly open if perfect balance can t be achieved If the door movement is stiff at any point the cause of the problem should be identified and fixed by a qualified person The door must move smoothly by hand pressu...

Страница 9: ...WRONG LABELS INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR INTERIOR GARAGE DOOR LEFT MOUNT LEFT MOUNT RIGHT MOUNT RIGHT MOUNT HANDED GARAGE DOOR OPERATOR IT IS CRITICAL TO RESPECT THE LABELING INSTALL TO THE LEFT OR TO THE RIGHT SIDE OF THE DOOR BY FOLLOWING THE LABEL INDICATION ...

Страница 10: ...secure the other end to the torque arm fixing the hole on the Control Head use the supplied spacer if the offset is not enough to clear the drum Pic 4 1 A PIC 4 THEBUTLERkitincludesananti rotationtorquearm itispossibletomounttheControlHeadinboardoroutboard thebearingplatesandhorizontallyorverticallysolongasthetorquearmisatrightanglestotheoperator This stopstheoperatorfrommovingsidetosidewhenthedoo...

Страница 11: ...aft with a 1 4 drill bit ReplacethekeywayAllenscrewwiththelongAllenscrewsupplied Refit the Control Head and re tighten the torque arm bolts Align the long screw with the drilled hole in the shaft and tighten it against the inside wall of the shaft Tighten the other Allen screw and both of the lock nuts Pic7 C PIC 7 OPTIONAL SHAFT EXTENDER IF NEEDED SHAFTEXTENDER In case the shaft on either side of...

Страница 12: ...ews and flange nuts to secure the Outer Cable Brackettothedoortrackorframe Pic8 Hang the Manual Override Lever hook on the end of the inner cable with the lever in the upright position Mark the mounting hole positions for the lever on the door track or frame the supplied chain may be needed to position the lever within 6 feet of the floor Drill two 1 4 holes and secure the lever using the M5 screw...

Страница 13: ...compress the override release spring and ensurethatthedrivebeltdoes notsliponthemotor pulley Screwthehookinor outsothatthe lever requires reasonable hand pressure to lock it into place Pic 11 This procedure must be repeated once the calibration has been completed and on subsequent service visits to allow for thebeddinginoftheV belt PIC 11 PIC 10 MOUNTING HOLE OFF MANUAL SIDE VIEW MOUNTING HOLE ON ...

Страница 14: ...wallusingsuitablefastenersnolargerthan3 16 diameter Pic12 Connectthebattery Pic12 1 AFTERBUTLEROPERATORANDWALLBUTTONBOX INSTALLED HOLDTHEWALLBUTTONANDTHERECEIVER BUTTONTOGETHERFOR5SECONDSUNTILBEEP BEEP STEP 06 WALL BUTTON CONNECTION HOLDTHEWALLBUTTON HOLDTHERECEIVERBUTTON PIC 12 1 PIC 12 ...

Страница 15: ...20 1037 03 15 STEP 07 TRANSMITTER KEY CONNECTION AFTERBUTLEROPERATORANDWALLBUTTONBOX INSTALLED HOLDTHETRANSMITTERKEYANDTHE RECEIVERBUTTONTOGETHERFOR5SECONDSUNTIL BEEP BEEP HOLDTHETRANSMITTER KEYBUTTON HOLDTHERECEIVERBUTTON ...

Страница 16: ...h e s L o n g D C C E LED LIGHTS CONNECTION D LED LIGHT RED WIRE E LED LIGHT BLACK WIRE Stay ON for 5 min after activation STEP 09 SAFETY SENSORS INSTALLATION CONNECTION THE BUTLER SAFETY SENSORS CONNECTION A SAFETY SENSOR 1 A SAFETY SENSOR 1 B SAFETY SENSOR 2 B SAFETY SENSOR 2 A A B B D E WIRE PUSH PLATE IF NEEDED A A B B A A B B ...

Страница 17: ... door manually to assessthebalanceofthedoorandtocheckifitisbinding Pic13 2 Check the adjustment of the Manual Override Lever tension The lever should be horizontal when the release spring is compressed and the drive belt slackistaken up If the lever tension requires increasingthen turn the lever hook screw clockwise to increase the tension Do not over tension theManualOverrideLever Pic14 3 Checkth...

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