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PART III – Signal PCB Assembly

Aside from the parts in the kit, you will need the following parts [listed in build order] to complete the Chaos Divider Signal PCB:

Qty PCB Identifer

Part Description

7 C201, C202, C209, C212, C234, C256, C278

100nF, 50V MLCC [0805 SMD] Capacitor [may be labeled 0.1µF]

1 Q212

KSP42TA 300V BJT NPN Transistor

1 Q213

IRFD320 Power MOSFET N-Chan 400V 0.49A

1 D200

UF4004 High Speed, High Voltage Silicon Rectifer Diode

1 C216

2.2nF, 100V MLCC Capacitor [may be labeled 2200pF]

1 R242

6.8kΩ , 1/4W, 1% Metal Film Resistor

1 VR_HV

1kΩ PCB Mount Trimmer, top adjust

1 R215

56kΩ , 1/4W, 1% Metal Film Resistor

1 R216

10kΩ , 1/4W, 1% Metal Film Resistor

1 R217

1kΩ , 1/4W, 1% Metal Film Resistor

1 R218

2.2kΩ , 1/4W, 1% Metal Film Resistor

1 R219

470Ω , 1/4W, 1% Metal Film Resistor

1 R220

220kΩ , 1/4W, 1% Metal Film Resistor

1 L200

100µH Fixed Inductor

1 C215

330µF, 25V Aluminum Electrolytic Capacitor

1 C217

100pF, 2kV Ceramic Capacitor [may be labeled 0.1nF]

1 C218

2.2µF, 400V Aluminum Electrolytic Capacitor

1 IC200

NE555 Timer IC and 8 pin DIP Socket

7 IC201, IC202, IC209, IC212, IC234, IC256, IC278

TLV2372 Rail to Rail Op-Amp and 8 pin DIP Socket

9 R221 – R229

27kΩ , 1/4W, 1% Metal Film Resistor

6 R231, R232, R235, R236, R239, R240

24kΩ , 1/4W, 1% Metal Film Resistor

6 R230, R233, R234, R237, R238, R241

47kΩ , 1/4W, 1% Metal Film Resistor

3 D201, D202, D203

1N4733 5.1V, 1W Zener Diode

9 VR201 – VR209

50kΩ PCB Mount Trimmer, side adjust

1 IC203

KM155ID1 and 16 pin DIP Socket

DIY Build DOC/BOM

KOSMODROM CHAOS DIVIDER

V 1.4

Page 14

Содержание KOSMODROM CHAOS DIVIDER

Страница 1: ...utters NeedleNosePliers FinePointTweezers ESDsafeispreferred 2 5mmAllenWrenchorSmallPhillipsScrewDriverfortighteningM3screwsonPCBStandofs 10mmDeepWellSocketfortighteningPotentiometernutsand7mmforToggleSwitchnuts KnurledNutTool Xicon382 0006 or8mmSocketfortighteningJacknuts InsulatedTrimmerResistoradjustmenttool Voltmeterw clipleadsfortrimmingOnBoardVoltageRegulators 10VDCand160VDC Twopiecesofelect...

Страница 2: ...t translates all of the real world Eurorack system signals to those that work with and more importantly will not damage the PIC18 8 bit Microcontroller Take note of the Do Not Touch screen printing images on the back of the PCB That is the locationoftheVoltageBoostcircuitryfortheNixietube so takeheedanddonottouch Andespecially donotlicktheNixiecircuiteither In fact it is not safe to lick any side ...

Страница 3: ...ting Itshouldlooklikethis NOTE TheChaosDivider sfrontpanelsareprintedwithsolventbasedinks DonotusesolventssuchasNaphtha VM P IsopropylAlcohol oranyothersolventorsolventbasedcleanersnotlisted tocleanthefrontpanel Thereisareallygoodchancethatyouwillremovethe printingfromthepanel ALSOOFNOTE TherearefourMousercartsforthisbuild OneforeachofthePCBsandoneformiscellaneoushardwaresuchasfasteners andstand o...

Страница 4: ...ts for the PCB below is a list of miscellaneous hardwarepartsthatyouwillneedtoassembletheKosmodromChaosDivider Qty PCBIdentifer PartDescription 5 F FStand of M3x11mmHexStand of Female Female 2 F MStand of M3x11mmHexStand of Female Male 11 Screw M3x6mmScrew 1 LockNutorShortM3Stand of M3x3mmHexStand of Female Female 2 HeaderPinShuntConnector 0 1 ShuntConnectorwithHandle Optional UsedifyoudonothaveaC...

Страница 5: ...20MHzQuartzClockCrystalwithHC49UInsulator 1 C301 47µF 50VAluminumElectrolyticCapacitor 1 C303 0 33µF 50VAluminumElectrolyticCapacitor 3 C304 C305 C306 0 1µF 50VAluminumElectrolyticCapacitor 1 VR301 5kΩPCBMountTrimmer topadjust 1 10VREG LM317LZAdjustableVoltageRegulator 1 PF301 RUSBF110 Radial5 8mmleads PPTCResettableFuse1 1A 16V 40AMax 1 5VREG LM78055VDCVoltageRegulatorwithTO 220Heatsink 1 POWER 2...

Страница 6: ...dD302 1N5817 intothePCBandsoldertheminplace 2 2 Next installR302 R307 6x10kΩ intothePCBandsoldertheminplace 2 3 InstalltherestoftheresistorsintothePCB R301 47kΩ R308 470Ω R309 220Ω R310 560Ω andsoldertheminplace DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 6 ...

Страница 7: ...oscillator crystal CLK_XTAL 20MHz byinstalling the isolator onto the pins of the crystal and sliding it upagainst thebottomofthecrystalcan 2 6 InsertCLK_XTALintothePCBaswellasthe40 pinMicrocontrollerSocketintothePCBandsolderinplace Oncethe40pinSocket hasbeeninstalled pinchthedecouplingcapacitorstogethersothattheywillstaybelowtheSocketsothattheMicrocontrollerwillsit properlyintheSocket DIY Build DO...

Страница 8: ...exception of C302 MLCC not polarised the rest of these capacitorsarepolarisedAluminumElectrolyticcapacitors andmust be installed withthe correctorientation the longpinonthecapacitor isthe terminal Alignthispinwiththe marksonthePCBforeachcapacitor 2 8 Next installthelastfewcomponentsforthepowersupplythatgoontothefrontsideofthePCB VR301 5k 10VREG LM317L and PF301 RUSBF110 PreparetrimmerVR301byturnin...

Страница 9: ... wewillinstallthePowerSupplycomponentsonthebackofthePCB Beginbybendingdowntheleadsof5VREG LM7805 inthe middleof thethicker portion of the leads Use the pictures below and the screen printing on the PCB as aguide Insert 5VREG into its Heat Sinkuntiltheleadendof5VREGisasfushaspossibletotheHeatSinkwhileensuringthattheleadsarenottouchingtheHeatSink DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page ...

Страница 10: ...ripe becausethePCBisRed denotestheendoftheShrouded PowerHeaderthathasthe 12VDCpins 2 14 Next install the2x5 malepin header MHDR_SPUTNIK and the 1x6male pin header MHDR_ICSP into the back of thePCB andsolder in place Tip Solderonepinofeachheader checkingthatthebaseoftheheaderis fushagainstthePCBandthatthepinsofMHDR_ICSP areperpendiculartothePCB Theothertrickthatmightbehelpfulistousea2x5pinribboncon...

Страница 11: ...r LogicandSignalPCBs Matchupthe1x3pinheadersMHDR_NBL andFHDR_NBL the1x5pinheadersMHDR_OUTPUTS2andFHDR_OUTPUTS2 the1x6pinheadersMHDR_OUTPUTS1andFHDR_OUTPUTS1 andboth1x10pinheadersetsMHDR_INPUTS FHDR_INPUTS andMHDR_NIXIE FHDR_NIXIE 2 16 Install two of the female female stand ofs and two of the female male stand ofs into the Power Logic PCB so that the stand ofs areonthefrontsideofthePCBandtheM3x6mms...

Страница 12: ...isachancethatanElectrolyticCapacitorcanfail sobesureto WEAREYEPROTECTION toavoidinjury ifthebase cap andcontentsofthecapacitoralldecidetospontaneouslygotheirownway 2 20 Insert Eurorack Power Cable For testing modules it is a good idea to use a Bench Power Supply or a regular Eurorack Power Supply that is dedicated for DIY building with no other modules connected to it just in case of an electrical...

Страница 13: ...othe 5VpinonMHDR_INPUTSandshouldgiveyouthesamereading butitneverhurtstobethorough Next wewillsettheadjustablevoltageregulatorsothatitwillprovide10VDC Removeyourtestleadfromthe 12Vpinandtouch orclip it tothe 10Vpin Withasmallscrewdriver turntrimpotVR301untilyourmeterreads as close to10Vas youcanmakeit Anywherebetween 9 9Vand10 1Vwillbemorethangoodenough Your Power Supply test and calibration is now...

Страница 14: ...tor 1 R217 1kΩ 1 4W 1 MetalFilmResistor 1 R218 2 2kΩ 1 4W 1 MetalFilmResistor 1 R219 470Ω 1 4W 1 MetalFilmResistor 1 R220 220kΩ 1 4W 1 MetalFilmResistor 1 L200 100µHFixedInductor 1 C215 330µF 25VAluminumElectrolyticCapacitor 1 C217 100pF 2kVCeramicCapacitor maybelabeled0 1nF 1 C218 2 2µF 400VAluminumElectrolyticCapacitor 1 IC200 NE555TimerICand8pinDIPSocket 7 IC201 IC202 IC209 IC212 IC234 IC256 IC...

Страница 15: ...rojectDetail aspx AccessID a7c17e4863 Ifyoudon thavealotofexperiencewithSMDsoldering doyourselfafavourandwatchthisvideofromAdafruit Seriously watchit https www youtube com watch v QzoPxvIM2qE 3 1 InstallalloftheSMDchipcapacitorsC201 C202 C212 C234 C256 C278 andC209 7x100nF intothePCBandsolderthemin place ThepadsforthesecapacitorsarethetwosquaresonthebacksideoftheSignalPCBfromtheTLV2372OpAmpICs IC2...

Страница 16: ...ponentmatchesthefatsideofthecomponentoutline onthePCB Take notice that the two DRAIN pins on Q213 are connected externally the two pins on the other side are not connected These two pins matchupwiththestripeonthecomponentoutlineonthePCB belowthetext Q213 TrimtheleadsforQ212 Q213 andD200 Saveone ofthetrimmedleadsfromD200 BesuretorefowthesolderontheQ212 Q213 andD200pinsafteryoutrimthem Takethetrimme...

Страница 17: ...rolyticcapacitorsand mustbeinstalledwiththecorrect orientation thelongpin on the capacitor is the terminal Align this pin with the marks on the PCB for each capacitor Take note that C215 and C218 are mountedhorizontally 3 5 Thiscircuitisanimportantpartofthebuild Takeaclose look undermagnifcation ifyoucan atthe frontandbackofthePCB tobe sure that there are no solder bridges across component pins or...

Страница 18: ...totheREDPower LogicPCB beingsuretolineuptheholesintheBLUESignalPCBforFHDR_INPUTSwiththe pinsofthepinheader SecurethePCBstogetherwithtwoM3x6mmscrews andsolderthepinheadertotheBLUESignalPCB 3 7 InstallIC200 NE555 intoitssocket andturntheadjustmentofVR_HVcompletelyclockwisetoprepareforthenextstep DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 18 ...

Страница 19: ...DOUSVOLTAGES TakecaretonottouchanyofthecomponentsintheVoltageBoost CircuitwithyourbodywhilecalibratingtheVoltageBoostCircuit WEAREYEPROTECTION seriously we renotmessingaround DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 19 ...

Страница 20: ...its travel You should now be reading approximately 300VDC 10VDC If your voltages agree with the specifcation turn VR_HV back to the fully clockwise position De energise your Power Supply power of your meter andremoveyourtestleadsfromtheChaosDividerSignalPCB 3 9 This is a good time for a break This time will allow the Voltage Boost circuit to dissipate any stored voltage in the capacitors While it ...

Страница 21: ...09intotheSignalPCBandsoldertheminplace 3 12 InstallresistorsR221 R229 9x27kΩ verticallyintothePCBandsoldertheminplace 3 13 InstallresistorsR231 R232 R235 R236 R239 andR240 6x24kΩ verticallyintothePCBandsoldertheminplace DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 21 ...

Страница 22: ...hem in place Take notice that these diodes areinstalled verticallyandthebodyofthediodematchesupwiththesolderpadpointedtobythediodesymboltriangleandthecathodestripenexttoit To be consistent and to help with any later troubleshooting I prefer to bend the anode lead so that the cathode stripe is fat against the circuitboard DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 22 ...

Страница 23: ...neChaosDivideroutputs Whenthe trim pot is turned completely anti clockwise the output voltage is approximately 5VDC when turned completely clockwise the output voltageisapproximately10VDC Thehalfwayposition asshowninthepictureabovewiththelefttrimpot isapproximately7 5 8VDC Ilike tostartwiththetrimpotsatthe9o clockposition asshowninthepictureabovewiththerighttrimpot 3 17 Install the Nixie Tube Back...

Страница 24: ...gnal PCB onto the RED Power Logic PCB being sure to line up the holes in the BLUE Signal PCB with the pins of the female pin headers Secure the PCBs together with two M3 x 6mm screws and solder the female pin headers to the BLUE SignalPCB 3 20 Atthispoint youarefnishedwiththeBLUESignalPCB fornow Itisrecommendedthatyoufollowthenextsetofassemblysteps closely Thereareseveralcomponentsthatmustbeinstal...

Страница 25: ...a7 Youwillalsoneedthefollowingparts AvailablefromModularAddict Thonk orErthenvar Qty PCBIdentifer PartDescription 14 CLK ITV ITN MOD RST OUT1 OUT9 Inline3 5mmJackswithNuts http modularaddict com parts synth diy parts pj301m12 jacks includesnuts https www thonk co uk shop 3 5mm jacks includesnuts http shop erthenvar com collections 9mm potentiometers products smooth shaft vertical pot http shop ert...

Страница 26: ...s sobesuretoalignthestripeonthecathodeofthediodetothestripeonthecomponentoutlineonthePCB 4 2 Next installdiodesD103andD104 2x1N4733 intothePCBandsoldertheminplace Thesearepolariseddevices sobesuretoalign thestripeonthecathodeofthediodetothestripeonthecomponentoutlineonthePCB DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 26 ...

Страница 27: ...1x10 onto the male pin headers MHDR_O9 1x3 MHDR_O12 MHDR_O34 MHDR_O56 MHDR_O78 1x5 andMHDR_CONTROLS 1x10 ontotheBLUESignalPCB PlacetheWHITEControlPCBontotheBLUESignalPCB beingsuretolineuptheholesintheWHITEControlPCBwiththepinsofthefemale pin headers Secure the PCBs together with three pairs of M3 x 6mm screws and three female female stand ofs Solder the female pin headerstotheWHITEControlPCBandthe...

Страница 28: ...3 5mm Jack OUT1 OUT9 9 x 3 5mm Jack DO NOT solder anyofthesecomponentsyet LeaveonehexnutontheSwitchandscrewitdowncompletely Besuretoclipofthealignmentnubsfromthe 9mm Potentiometers as well Depending on how parallel the front panel sits on the controls you may or may not have to install the fat washers one each on the potentiometers Make sure that the LEDs are inserted completely against the PCB an...

Страница 29: ...chcomponent EXCEPTfortheLEDs DONOTsoldertheLEDsyet 4 8 Flip the assembly over to check that all of the Control and I O components are still fush against the PCB and the Front Panel If not makeadjustments Ifso completesolderingallofthesecomponentsexceptforthe LEDs Because ofsome tallercomponentsontheBLUE SignalPCB besuretotrimtheleadsforPB_RESETandVR_MODE circledinRED thenre fowsolderasneeded DIY B...

Страница 30: ...etheLEDsareinplace solderthemtothePCB Aftersolderingthem it sagoodtimetocleantheback 4 10 RemovetheFrontPanelfromtheControlPCB Sincetheyarenolongersupportedbythefrontpanel begentlewiththeLEDs 4 11 Installthreeofthefemale femalestand ofswiththreeoftheM3x6mmscrewsontothebackoftheControlPCB DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 30 ...

Страница 31: ...t 1 4 6mm past the bottom insulator Insert into the BLUE Signal PCB The leads do not go the entire way around the Nixie there is a space between the Anode lead and the lead for element 9 so it should be straightforwardtoensurethatyoudonotinstalltheNixieTubeupside down Referencethepictureforwhichleadiswhichandmatchitup withtheSignalPCB 4 13 Connect the WHITE Control PCB to the BLUE Signal PCB with ...

Страница 32: ...he Chaos Divider to your power supply of choice and energise If no magic smoke comes out we are ready to proceed Slowly turn the adjustment of VR_HV anti clockwiseuntiltheNixie ignites andyoucanseetheZerodigitglowing Usingtheconnections0VTPandHVTP likeyoudidinstep3 8 confrmthattheanodevoltageisbetween155VDCand160VDC Ifnot adjust usingVR_HV untilitisinthatrange Also takenotethat theBlueNixiebacklig...

Страница 33: ...to mark VR_HV with a sharpie for future reference as well as put an X near VR_HV to remindmyselfthatthisstepisdoneifIambuildingmorethanoneatatime 4 18 UsingtwomoreM3x6mmscrews downthroughthefrontoftheBLUESignalPCBintheholesnexttoVR201andVR209 installthe fnaltwofemale femalestand ofsontothebackoftheBLUESignalPCB DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 33 ...

Страница 34: ... to the Nixie tube to fastenthemtogether Usethetwofemale malestand ofswiththetwootherfemale femalestand ofsontheWHITEControlPCB 4 20 ConnecttheRedPower LogicPCB totheWHITE BLUEPCBstack SecurewithfourmoreM3x6mmscrewsthroughthebackofthe REDPower LogicPCB DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 34 ...

Страница 35: ...lltheFrontPanelontothePCBstackandinstallallnutsonswitch pots andjacks InstallknobsonVR_MODE VR_INTENS and VR_INTERV 4 22 PowerupandPlay Jobwelldone Udarnik DIY Build DOC BOM KOSMODROM CHAOS DIVIDER V 1 4 Page 35 ...

Страница 36: ...m hightravelingat17 000mph 27 359kph SupportandContactInformation IfyoushouldhaveanyissuesorquestionsabouttheassemblyofyourKosmodromChaosDivider youcanreachusat diy tsyklon com Wewillmakeeveryeforttoreplytoyouas soonaswepossiblycan Ifyouwouldliketosignupforourmailinglist onemonthlyemailmax andoccasionalre stocknotifcations pleasefllouttheformhere http tsyklon com contact Ifyouprefernottosignupfort...

Страница 37: ...Resistor C C000 Capacitor PB PB_RESET PushButton SW SW_INVERT Switch Toggle VR VR000 VariableResistor PotentiometerorTrimmer LED LED000 LightEmittingDiode D D000 Diode Q Q000 Transistor BJT FET orMOSFET IC IC000 IntegratedCircuit MHDR MHDR_NBL MaleHeader FHDR FHDR_NBL FemaleHeader FB FB000 FerriteBead XTAL CLK_XTAL QuartzCrystal REG 10VREG VoltageRegulator PF PF000 ResettablePolyFuse POWER POWER P...

Страница 38: ...1 2 3 4 5 6 7 8 9 10 1 3 2 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 39: ...39 PGD 40 MCLR 1 AN0 2 AN1 3 AN2 4 AN3 5 RA4 6 AN4 7 AN5 8 AN6 9 AN7 10 VDD 32 VSS 31 OSC1 13 OSC2 14 RC0 15 RC1 16 RC2 17 RC3 18 RD0 19 RD1 20 RD2 21 RD3 22 RC4 23 RC5 24 RC6 25 1 2 3 4 5 6 P2 P1 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4 5 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 40: ...TR 2 Q 3 R 4 CV 5 THR 6 DIS 7 V 8 GND 1 1 3 2 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 41: ...1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 0 A 1 2 3 Q0 16 Q1 15 Q2 8 Q3 9 Q4 13 Q5 14 Q6 11 Q7 10 A 3 Q8 1 Q9 2 B 6 C 7 D 4 5V 5 0V 12 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 42: ...1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 43: ...4 5 1 2 3 4 5 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 3 2 1 3 2 1 3 2 1 3 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 3 2 1 3 2 1 3 2 1 3 2 1 2 3 4 5 6 7 8 1 3 2 1 2 3 4 5 1 2 3 4 5 6 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

Страница 44: ...P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 P1 P3 P2 1 2 3 4 5 6 7 8 9 10 2 3 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 1 2 3 A B C D E 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 ...

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