background image

The  distance  between  the  speed 

controller 

(

1

)

  and  the  pulse 

device 

(

2

)

 is 

0,16 to 0,20 in (4 

to 

5 mm)

3 Amp protection fuse  

The COUGAR PTO requires 20 to 30 horse power in order to enable 

its  anti-jamming  system  to  work  properly.  Operating  power  in 

excess of 30 hp would render the VarioStress inoperable, resulting 

in early damage to the transmission and the rotor. 

see page 8 

The  COUGAR  machine  is  equipped  with  a  controller of  the rotation of the  rotor  that  is 

linked to an automat. Hence, we can prevent the machine from being blocked: permanent 

information about the rotating speed of the rotor is being sent to the VarioStress. When the 

rotor  speed  falls  below  a  factory-set  threshold,  the  hydraulic  supply  of  the  feed  is 

interrupted. The feed and belt will stop, the machine will no longer be fed material and the 

engine can reach its working speed agian. When the speed exceeds the lower threshold, the 

feed roll and belt are supplied with oil again and the engine starts running again. 

There are three anti-obstruction settings: see the next page 

 

D E S C R I P T I O N   A N D    

H A N D L I N G  

VarioStress 

ANTI-JAM SYSTEM  

Содержание Saelen GS/COUGAR PTO

Страница 1: ...TECHNICAL MANUAL...

Страница 2: ...MAJ 09 2008...

Страница 3: ..._________________ MAINTENANCE SCHEDULE ______________________________________________ LUBRICATION POINTS __________________________________________________ PRESSURE OF THE FEED DRUM ON THE MATERIAL __...

Страница 4: ...that invention patent the text of which is appended shall be delivered to SAELEN S N S Company FR The delivery produces its effects for a period of twenty years starting on the date of deposit of the...

Страница 5: ...her reference For additional information technical data or additional copies of this manual please contact your dealer Safety instructions This equipment is only designed for the crushing and shreddin...

Страница 6: ...pieces of metal plastic rubber and any other material that may be mixed in with the waste Always wear protective goggles work gloves and ear protection The machine must under no circumstances be used...

Страница 7: ...uesting technical information always have the serial number of your COUGAR shredder ready The manufacturer s plate is on the front of the chassis Serial number The serial number is located as indicate...

Страница 8: ...parts and accessories that are already under the guarantee of their manufacturer and the servicing of which is covered by the latter s administration Service items such as lubricants belts paint and...

Страница 9: ...fore using the plant shredder it is the duty of the owner to ensure that all possible operators or employees have the user instructions The most important safety feature of this equipment is a safe op...

Страница 10: ...e extinguisher within reach in case of fire Keep it in a visible place 4 Use appropriate protective equipment Here are a just a few suggestions do not limit yourself to them Helmet and ear protection...

Страница 11: ...les Work gloves and waterproof clothing Danger rotating blades GENERAL SAFETY Rotation commands of the conveyor belt Chipping material forward operation 1 Unlocking the finger indexing 2 Pull the hand...

Страница 12: ...ving parts 4 Before carrying out maintenance on adjusting repairing or unjamming the machine put the engine into idle speed using the accelerator handle wait until all moving parts have stopped stop t...

Страница 13: ...d after carrying out maintenance on or servicing the shredder 4 Warning Keep hands hair and clothing away from moving parts 5 Install and ensure that all the protectors and guards are securely attache...

Страница 14: ...way code in force 2 Ensure that your equipment is always equipped with working signalling lights that are clean and visible to other drivers 3 Reduce your speed on country roads and bumpy surfaces S C...

Страница 15: ...t shredder is intended for the shredding of plants and branches up to 110mm 4 33 Inch in diameter La machine comprend les l ments principaux suivant A ch ssis B transmission 540 RPM C shredding unit D...

Страница 16: ...achine B The transmission The necessary energy supplied by the power take off at 540 r p m of the tractor to get the rotor to turn is ensured by means of two gearboxes with gear assembly 1 The hydraul...

Страница 17: ...t can be run in both directions forward and reverse run using the bar located underneath the rear of the feed hopper Shredding rotor The key element of the machine it shreds the material carried by th...

Страница 18: ...list of checks to be carried out prior to use is provided to the user It is essential that this list is adhered to for the safety of all and to keep the machine in good condition The following points...

Страница 19: ...power supply cable of the VarioStress system to the tractor while respecting the polarities white wire 12 volt blue wire negative 3 Check whether the emergency stop buttons and the VarioStress anti ja...

Страница 20: ...the feed roller and inside the shredder which could jam the rotor when the machine is next started up 2 Push the control bar forward to stop the feed roller so what is locked by the finger indexing 3...

Страница 21: ...mance multi purpose and extreme pressure EP SAE grease 2 Oil feeding 2 reductions valves SAE 90 EP MAINTENANCE SAFETY 1 Put the parking brake on remove the ignition key and wait until all the moving p...

Страница 22: ...of feed roller rotation Check and remove the branches winding around the bearings axes and the hydraulic motors Every 150 Inspect wear of counter blade Lubrication shaft drive Every 200 Verification...

Страница 23: ...HE FEED ROLLER BEARING LUBRICATION SHAFT DRIVE Proceed to the lubrication and maintenance of the machine engine stopped and ignition key tractor removed DISCHARGE CHUTE LUBRICATION OF THE ROTOR S ROTA...

Страница 24: ...The lack of lubricators on the hammers however should not stop you from inspecting the hammer discs and blades on a regular basis Upon inspection check whether the hammers are rotating freely In case...

Страница 25: ...TITE thread lock adhesive To disassemble use a suitable wrench in good condition Remove all the blades and hammer pellet screws when reassembling only use new well degreased screws Clean the support s...

Страница 26: ...are resting on their heel IMPORTANT always take care to install new well degreased screws so that the thread lock can adhere correctly Reassemble the main body extender 3 Start the engine and leave it...

Страница 27: ...the two safety bolts 2 diam 8 at each end of the counter blade Drive the blade out by sliding it in its housing to either side If the edge is worn out remove the counter blade from its housing and re...

Страница 28: ...linked to an automat Hence we can prevent the machine from being blocked permanent information about the rotating speed of the rotor is being sent to the VarioStress When the rotor speed falls below...

Страница 29: ...2 suitable for manipulating mixed materials consisting of branches vegetation and conifers Configuration 3 a higher engine speed to improve ventilation for chipping plants and confers or heavy and den...

Страница 30: ...y the requested page Rem push during 1 to 1 5 seconds to change the program 1 2 3 Functioning running time count can only be performed if the chipper shredder rotor is in motion Continuous Display of...

Страница 31: ...I P T I O N A N D H A N D L I N G EMERGENCY STOP BUTTON The machine has two emergency circuit breaker buttons placed at either side of the feed hopper for instantly stopping the forward run of the fe...

Страница 32: ...ed not even below the VarioStress intervention threshold Electric or hydraulic problem Contact your dealer The hydraulic oil heats up quickly and abnormally Incompatibility between the tractor and cru...

Страница 33: ...meter Rotor weight Rotor width Engine power reqired PTO speed Rotor speed Anti jamming Hydraulic power supply Hydraulic pressure 110 mm 10 m3 according tractor 2 20 m 1 30 m 1 60 m 450 Kg 6 2 400 mm 4...

Страница 34: ......

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Страница 36: ...CONNECTION OF THE HYDRAULIC HOSES HYDRAULIC COUPLING...

Страница 37: ...Fax 49 0 2845 9292 28 HEREBY DECLARES THAT THE MACHINE Trademark TS industrieTM Type GS COUGAR PTO Technical documentation detained by St phane MORBU that the product is in conformity with the followi...

Страница 38: ......

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