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13

Troubleshooting

Q: What should I do when the TrueClean ToteTilter system fails to lift?
A: Try the following solutions:

1. 

Verify incoming plant air pressure to the unit is greater than 30 PSIG, and less  
than the maximum 150 PSIG.

2. 

Verify the pressure regulator is at the stated pressure for the specific unit. This  
information can be found on the equipment tag and is generally 15-30 PSIG.

3. 

Check for air leaks at connection points, air lines, lifting air bags, air shutoff valve, hand 
valve, and/or (optional) foot valve.

4. 

Check grease fittings and pivot points on the frame for binding.

Note

: The system is not designed to lift a full tote. The system may remain flat with a full 

tote even when activated. The system is designed to tilt once the product level in the tote  
is reduced to a sufficient level for the actuators to overcome the product weight, thus  
enabling the remaining product to gravity drain from the tote.  

Q: What should I do when the TrueClean ToteTilter actuators or airlines  

  are damaged or leaking air?
A: Try the following solutions:

1. 

Verify the airline or actuator is damaged and not the result of a loose connection.   
If an airline or actuator needs replaced, please refer to the maintenance section of  
this manual to replace the faulty airline or actuator.

Содержание ToteTilter TTT-05-304A

Страница 1: ...TOTETILTER INSTALLATION OPERATION MAINTENANCE...

Страница 2: ...a Glance 5 Installation ToteTilter 6 Installation Fixed ToteTilter 7 Operation 8 Maintenance Replacing Airlines 9 Maintenance Replacing Actuators 10 Maintenance Grease Fittings 11 Parts List 12 Troub...

Страница 3: ...attention should be given to the instructions provided in this manual All ToteTilters are available with an optional ToteStand that can provide additional functionality Refer to the ToteStand service...

Страница 4: ...y disclaims liability for loss damage or expenses that arise in any way from the installation operation use or maintenance performed in accordance with this manual TrueClean assumes no responsibility...

Страница 5: ...ance TOTETILTER 1 Tote frame upper section 2 Tote frame lower section 3 Mechanical stop 4 Actuator bellows 5 Air pressure regulator 6 Hand Valve included 7 Foot Valve optional 6 7 2 1 4 3 5 SIDE VIEW...

Страница 6: ...teTilter should be set into place using a forklift or other equipment moving machine 3 Connect the plant provided airline to the NPT connection on the regulator 150 psig maximum inlet pressure Note Th...

Страница 7: ...me of the ToteTilter as it is a structural member Altering the frame in any way can result in personal injury or death It is not necessary to affix the ToteTilter to a permanent structure assuming it...

Страница 8: ...will gradually begin to raise stopping at its maximum angle Operators should refrain from making contact or interfering with a ToteTilter while it is raising or lowering as pinch points may exist CAUT...

Страница 9: ...d during the monthly check cease use of the ToteTilter until they are resolved REPLACING AIRLINES 1 Confirm that the ToteTilter is in the 0 tilt position then disconnect the inbound airline at the pre...

Страница 10: ...pped with this hardware 3 8 16 UNC thread Actuator bolt hole depth is 5 8 4 Place the new actuator where the previous actuator was located 5 Install and tighten using the retaining bolts from step 3 3...

Страница 11: ...s approved by the facility manager or in accordance with established manufacturing procedures 1 Before applying new grease wipe as much foreign debris off of the dynamic hinges as possible 2 Apply gen...

Страница 12: ...AIR REGULATOR 3 5 CS00964 1 4 COMPRESSED AIR INLET 4 2 5 MODEL W01 358 7731 10 MODEL W01 358 7325 FLEXIBLE ACTUATOR 5 1 41 6 AIRLINE FOR ACTUATOR 6 2 CS00409 1 4 MNPT CONNECTOR 7 1 VHS30 N02B Z 0 25...

Страница 13: ...tings and pivot points on the frame for binding Note The system is not designed to lift a full tote The system may remain flat with a full tote even when activated The system is designed to tilt once...

Страница 14: ...14 Notes...

Страница 15: ...nsportation for returned or replaced items will be paid by the Company unless written approval for transportation charges is given by the Company C COMPONENTS NOT MANUFACTURED BY THE COMPANY Component...

Страница 16: ...TC TOTETILTER IOM REV 09 20...

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