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2

4

Section

Assembly

Introduction

Carefully follow these assembly steps
to correctly prepare your machine for
use.  It is recommended that you read
this section in its entirety before begin-
ning assembly.
NOTE: If an assembly step applies only
to certain models, those models are
noted at the beginning of that step.
Otherwise, a step applies to all models.

Inspection After Delivery

Inspect your machine immediately after
it has been delivered.  Make sure that
neither the carton nor the contents
have been damaged.

If you find or suspect any damage,
contact the carrier (trucking company)
right away.  Inform them of the specific
damage and that you wish to file a
claim.  To protect your rights, be sure
to put this in writing to the carrier
within 15 days after your machine ar-
rives.  Please let us know if you need
assistance with this matter.

IMPORTANT:  Motor oil must be
added to the engine before starting.
The correct procedure for adding
motor oil is explained in this Section.

STEP 1: Unpack, Check Contents

Remove and discard all protective
packaging material (plastic film and
cardboard) from the handlebars and
the machine.  Be sure to remove the
handlebars from the insert and care-
fully (do not crimp the attached cable)
put them aside before removing the
unit from the bottom of the packaging.
Then compare the parts inside the
shipping carton with the following list
(items with an asterisk [*] are pack-

aged separately within the carton).

All Models:
• Trimmer/Mower Assembly 

(A, Fig. 2-1 )

• Extra Trimmer Line - 6 pieces of

green, heavy-duty .130" diameter and
6 pieces of red, extra-heavy-duty
.155" diameter (B, Fig. 2-1).

• Safety goggles* (not shown)
• One plastic cable tie * (not shown)
• Two Hex Hd. Screws *, 5/16-18 x 2

(not shown)

• Two Locknuts *, 5/16-18 (not shown)

Electric Start Model Only:

• Battery (on unit, C, Figure 2-1).

• *Two ignition keys

•  *One battery recharger

STEP 2:  Install Handlebars

NOTE: Do not pinch any cables while
unfolding and securing the handlebars.

IMPORTANT: Adjust the handlebars
as close as possible to waist level so
arms are at a comfortable height.
This lessens pressure on the mower
wear cup, making the unit easier to
roll and reducing wear on the wear cup.

A. Cut the plastic tie and remove the
tape that secures the control bail (G,
Fig. 2-2) to the handlebar (A).

B.  Using care not to pinch the attached
cable, lift the handlebars (A, Fig. 2-2)
to rear of the unit and align the handle-
bar ends with the handlebar support (B).

C. Route the cable (C, Fig. 2-2) to the
outside of the handlebars.

D. Select either the low or high height
setting holes (most people prefer the
low setting) in the handlebar legs and
attach the handlebars with the two
screws (D) and locknuts (E) from the
hardware bag.  Use two 1/2" wrenches.

E. Use the cable tie (F, Fig. 2-2) from
the hardware bag to secure cable (C) to
handlebar at the location shown.

WARNING

To prevent personal injury or
property damage, do not at-
tempt to start the engine until
all assembly steps are com-
plete and you have read and
understand all of the safety and 
the operating instructions in
this Manual.

Tools/Supplies Needed:

• One Utility Knife or Scissors

• Two 1/2" wrenches 

• SAE 30 weight motor oil

• Unleaded gasoline

DANGER

KEEP HANDS and FEET AWAY

WA

RNIN

G

THROWN OBJECT HAZARD

 

Obje

cts s

uch

 as r

ock

s, p

ebb

les a

nd 

sm

all d

ebris

 will

 be t

hro

wn v

iole

ntly

 by 

the c

uttin

g h

ead

, res

ultin

g in

 sig

nific

ant 

haza

rd t

o ey

es a

nd e

xpo

sed

 bod

y pa

rts!

Kee

p ch

ildre

n, p

ets

 and

 bys

tand

ers 5

feet a

way

 fro

m m

ach

ine w

hile

 ope

ratin

g.

Be a

lert t

o h

idde

n ob

stac

les. 

ROTATING CUTTING HEAD

 

Do n

ot s

ervic

e or

 adju

st c

uttin

g he

ad o

oth

er m

ovin

g pa

rts u

nles

s e

ngin

e is

 sto

ppe

and

 spa

rk p

lug w

ire is

 dis

con

nec

ted.

1904403 (1/97)

A

C

Figure 2-1 (electric start model shown).

Figure 2-2: Handlebar installation.

B

DA

NG

ER

KEEP HANDS and FEET AWAY

WA

RNIN

G

THR

OW

N O

BJE

CT H

AZA

RD

 

Obje

cts s

uch

 as r

ock

s, p

ebb

les a

nd 

sm

all d

ebris

 will 

be th

row

n vio

lentl

y by

 

the c

uttin

g he

ad, r

esu

lting

 in s

ignif

ican

haza

rd to

 eye

s an

d ex

pos

ed b

ody

 par

ts!

Kee

p ch

ildre

n, p

ets a

nd b

ysta

nde

rs 5

feet 

awa

y fro

m m

ach

ine w

hile

 ope

ratin

g.

Be a

lert t

o hid

den

 obs

tacle

s. 

RO

TAT

ING

 CU

TTIN

G H

EAD

 

Do n

ot s

ervic

e or

 adju

st c

uttin

g he

ad o

othe

r m

ovin

g pa

rts u

nles

s en

gine

 is s

topp

ed 

and

 spa

rk p

lug w

ire is

 dis

con

nec

ted.

19

04

403

 (1/9

7)

A

G

F

D

B

E

C

Содержание 52051

Страница 1: ...les and sma ll deb ris will be thro wn viol entl y by the cutt ing hea d resu lting in sign ifica nt haza rd to eyes and exp ose d bod y part s Kee p chil dren pets and bys tand ers 50 feet awa y from mac hine whil e ope ratin g Be aler t to hidd en obs tacl es RO TA TIN G CU TTI NG HE AD Do not serv ice or adju st cutt ing hea d or othe r mov ing part s unle ss eng ine is stop ped and spa rk plug...

Страница 2: ...tents Dear Owner You now own one of the finest trimmer mowers available It was designed to easily handle a wide vari ety of trimming mowing and clearing chores You will find the Trimmer Mower to be an invaluable tool in caring for your property Please carefully read this Manual which tells you how to safely and easily assemble operate and main tain your machine Be sure that you and any other op er...

Страница 3: ...he trim mer mower is to be used The equip ment can propel small objects at high speed causing personal injury or property damage Clear the area of ob jects such as rocks toys wire bones sticks etc which could be picked up and thrown by the trimmer line 5 Be sure the area is clear of other people particularly small children and pets before mowing Stop trimmer mower if anyone enters the area Keep by...

Страница 4: ...u can not back up the slope or you feel uneasy on a slope do not mow it DO Mow across the face of slopes never up and down Exercise extreme cau tion when changing direction on slopes Avoid slopes greater than 15o Remove objects such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass ...

Страница 5: ...tery in an airtight space b Do not use a battery charger other than the one provided to you c The battery contains toxic ma terials Do not damage the battery case If the case is bro ken or damaged avoid contact with the battery contents d Properly dispose of a dam aged or worn out battery Check with local authorities for proper disposal methods e Do not short circuit the bat tery Severe burns and ...

Страница 6: ...his lessens pressure on the mower wear cup making the unit easier to roll and reducing wear on the wear cup A Cut the plastic tie and remove the tape that secures the control bail G Fig 2 2 to the handlebar A B Using care not to pinch the attached cable lift the handlebars A Fig 2 2 to rear of the unit and align the handle bar ends with the handlebar support B C Route the cable C Fig 2 2 to the ou...

Страница 7: ...eck the tightness of the hardware securing the trimmer head at two loca tions X Figure 2 6 and the hardware that secures the line clamps at two lo cations Y You may rotate the trim mer head by hand to make access to the hardware easier Tighten the hard ware securely NOTE The small round hole on the top of the deck near the front of the ma chine is a service entryway Its use is explained in Section...

Страница 8: ...ne from accumula tions of cut materials that can clog the engine cooling passages See the Maintenance Section for information on servicing this important filter Battery electric start model The battery K Fig 3 1 starts the en gine via the ignition keyswitch The following are features and controls found on the various models of the Trimmer Mower Read the description and location of each feature and...

Страница 9: ...ure it ADJUST HANDLEBAR HEIGHT To adjust handlebar height refer to STEP 2 Install Handlebars in the Assembly Section of this manual WARNING Before operating your ma chine carefully read and un derstand all safety Section 1 controls Section 3 and operating instructions Section 4 in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these in structio...

Страница 10: ...se heavy duty green line 130 dia which provides a higher quality level of cut This lighter weight line is also recom mended near trees or ornamentals to help prevent girdling cutting the bark USING THE TRIMMER HEAD CONTROL BAIL After the pre starting checkups are complete gasoline is added to the fuel tank handlebar height is adjusted and trimmer line height is selected it is es sential to know ho...

Страница 11: ... given previously e Turn the ignition keyswitch to the START position to start the en gine Use short starting cycles 15 seconds per minute to ex tend starter life When released the key will automatically move to the RUN position Power Up the Trimmer Head 1 Stand in the operator s position directly behind the handlebars 2 Slowly close the control bail D Figure 4 6 against the handlebars to activate...

Страница 12: ...ssible injury or prop erty damage Do not mow on excessively steep slopes Avoid slopes if greater than 150 or wherever footing is unsure If a slope is difficult to stand on it is prob ably too steep to trim or mow In this case it may be wiser to establish a per manent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow dow...

Страница 13: ...AS EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TRIMMER HEAD ENGAGEMENT ENGINE MACHINE CLEANING 3 CHECK NUTS AND BOLTS CHANGE ENGINE OIL 2 SERVICE AIR FILTER SYSTEM 5 CLEAN OUT BELT COVER GENERAL LUBRICATION INSPECT DRIVE BELT CLEAN ENGINE FOAM DEBRIS FILTER 4 CHECK WEAR CUP 6 NOTE 1 New line replacement is suggested when old line is 50 or less...

Страница 14: ...REMOVING REPLACING THE TRIMMER HEAD A Stop the engine and wait for all moving parts to stop Disconnect spark plug wire and move it away from the spark plug Remove the ignition key on electric start models B Two bolts A Figure 5 3 secure the trimmer head B to the spindle head C Loosen both bolts not the nuts sufficiently to open up the trimmer head enough to let it slide down the spindle head and p...

Страница 15: ...er spindle mounting plate Then remove the other four screws holding the belt cover spindle mount ing plate on E F G and H Fig 5 4 Lower the drive housing and the belt cover spindle mounting plate carefully Note precisely how the belt is routed along the pulleys See Figure 5 7 Work the belt off the rear pulley H Figure 5 7 then off the other pulleys NOTE The nut on the idler arm V pul ley must be r...

Страница 16: ... are correctly installed note that the longer hub on each pulley is against the idler arm If the pulleys are upside down turn them over and tighten them securely CLEANING AND DEBRIS REMOVAL Thorough and regular cleaning of de bris from around the engine and on the machine is required for maximum en gine efficiency and good overall perfor mance Inspect and clean the following areas regularly Brush ...

Страница 17: ...wath You may offset both trim mer lines somewhat to increase the cutting swath up to 25 wide DO NOT offset the line so that the overall cutting swath is greater than 25 See Warning statement at right NOTE Whether replacing one or both lines they must both be 130 or 155 in diameter 4 If bottom of trimmer head is equipped with two brackets see Figure 5 13 position prongs on brackets as shown by larg...

Страница 18: ...ct the spark plug OFF SEASON STORAGE When storing the trimmer mower for extended periods follow these proce dures to ensure that the trimmer mower will be in good condition for future use Store machine on a level surface Thoroughly inspect the machine for any loose broken or missing parts Repair or replace parts as necessary Remove all fuel from fuel tank or use a fuel stabilizer additive as direc...

Страница 19: ...minal NOTE Discard battery properly as required by regulations in your area Figure 5 15 Use the recharger shipped to you to charge the battery Figure 5 16 Battery replacement A B DANGER Wet conditions can cause an electric shock hazard dur ing battery charging Avoid when conditions when charg ing Recharging the battery with improper equipment could cause a battery explosion Use only the battery ch...

Страница 20: ...does not shut off 1 Defective engine On Off switch 4HP Model 1 See Engine Service Dealer Poor mowing performance 1 Line length is too short or too long 1 Adjust line length to 18 long When less than 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST speed...

Страница 21: ...ur nearest au thorized engine dealer An authorized engine dealer can han dle all parts repairs and warranty service concerning the engine Note All replacement parts must conform to our rigid quality speci fications Although some replacement parts we provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performance of these parts on yo...

Страница 22: ...er Mower Parts List ENGINE DECK COVERS AND GUARDS BATTERY 1 3 12 23 22 32 28 28 25 25 33 35 36 34 26 37 26 23 29 30 41 40 40 41 31 27 23 4 24 37 24 43 42 37 5 6 9 2 19 7 8 39 17 18 14 38 15 13 16 20 21 37 31 22 ...

Страница 23: ...5 1909301 Hex Hd Flange Screw 1 4 20 x 5 8 4 26 1763187 Hex Hd Flange Screw 1 4 20 x 1 2 27 1910865 Belt Guide 1 28 1915219001 Flap Bracket 2 29 1915211 Deflector Shield 1 30 1915212 Deflector Shield Rod 1 31 1185304 E Ring 5 16 2 32 1915205 Belt Cover 1 33 1915290 Push In Fastener 5 34 1915967 Engine Cover Support w decal 1 35 1916994 Engine Cover w decals A 1 36 1916995 Engine Cover w decals B 1...

Страница 24: ...22 Trimmer Mower Parts List 1 10 19 22 23 24 25 19 5 12 14 14 17 20 13 4 7 7 2 9 HANDLEBAR ASSEMBLY ...

Страница 25: ...MBLY 1 2 3 4 9 10 11 18 20 21 22 23 24 22 22 22 19 14 14 15 16 5 6 13 7 25 8 17 12 1 1910850001 Spindle Mounting Plate 1 2 1910839 Spindle Assembly 1 3 1915477 Spindle Shaft Assembly Incl Ref 25 1 4 1910860001 Belt Guide 1 5 1910856 Spindle Spacer 1 6 1910842 Spindle Pulley 1 7 1904308 Hex Flange Nut 1 2 13 1 8 1915555 V Belt 1 9 1904479 Idler Arm Brake Shoe Assembly 1 10 1910859 Socket Hd Capscre...

Страница 26: ...racket 2 5 1733398 Top Lock Nut 3 8 16 2 13 1744708 Hex Lock Nut 5 16 18 8 14 1111606 Hex Head Bolt 5 16 18 x 2 2 15 1186331 Hex Flange Screw 5 16 18 x 1 4 17 9901 Washer 5 16 ID 2 Ref Part Description Qty Ref Part Description Qty LOWER STEERING ASSEMBLY 1 2 2 1 3 5 7 5 3 13 13 13 13 13 14 14 17 17 15 15 ...

Страница 27: ...asher 1 6 1915220001 Wear Cup 1 7 1915239 Washer 1 8 1904308 Hex Flange Nut 1 2 13 1 Ref Part Description Qty Ref Part Description Qty ACCESSORIES AND KITS 1 1904476 Trimmer String Kit 155 includes 24 pieces N I 2 1904477 Trimmer String Kit 130 includes 24 pieces N I 3 5003 Safety Goggles 1 4 1768449 Battery Charger Electric Start Model 1 1 2 3 5 6 7 8 4 1 2 3 4 4 N I Not included with unit order ...

Страница 28: ...ur authorized dealer or di rectly from the factory Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages under Engines Gasoline The engine is warranted by the engine manufacturer Any unauthorized work per formed on the engine during the warranty period may void this warranty For com plete details on the engine warranty refer t...

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