background image

13

INSPECTING / REPLACING THE
DRIVE BELT

The drive belt can be inspected or re-
placed from beneath the machine deck. 

The belt should not require inspection
for many hours of operation.  If re-
placement becomes necessary, follow
the instructions given here.

Belt Inspection

Stop the engine and let all moving
parts stop.  Disconnect the spark plug
wire and move it away from the spark
plug.  Remove the ignition key on elec-
tric start models.

A. For your convenience, we recom-
mend that you place the trimmer/
mower on a raised platform to make
access to the underside of the deck as
easy as possible.

B. Remove the rubber debris flap (A,
Figure 5-4) by using pliers to remove
either one of the small E-rings (B) at
the ends of the retainer rod and then
sliding the retainer rod out.

C. Remove the rear belt cover by
using a 1/2" wrench to remove the sin-
gle screw (C, Figure 5-4) in the rear
belt cover.  Examine the belt carefully.
Feed it around the rear pulley so the
entire belt can be examined.  If cracks
or other damage are noted, a new belt
is needed.  Otherwise, clean and re-
place the belt cover and debris flap.

Belt Replacement

D. Remove the spindle head by taking
off the large hex nut (A, Figure 5-5) at
the bottom of the spindle using a 3/4"
socket wrench.  (While loosening the
nut, hold the spindle head secure by in-
serting a screwdriver or rod into hole
B, Figure 5-6, at the top-front of the
deck.   Be sure to align one of four
holes in the pulley with the deck hole
first.)

E. With a 1/2" wrench, remove the
screw (D, Fig. 5-4) securing the front
belt cover/spindle mounting plate.
Then remove the other four screws
holding the belt cover/spindle mount-
ing plate on (E, F, G and H, Fig. 5-4).
Lower the drive housing and the belt
cover/spindle mounting plate carefully.
Note precisely how the belt is routed
along the pulleys.  (See Figure 5-7.)
Work the belt off the rear pulley (H,
Figure 5-7), then off the other pulleys.
NOTE: The nut on the idler arm V-pul-
ley must be removed in order to take
off the belt.  The screw may need to be
held with an allen wrench.  Install the
new belt along the very same path.

F. Clean parts of all debris.  Replace
the lower driveshaft housing and front
belt cover/spindle mounting plate, the
spindle head, the wear cup, the rear
belt cover and the debris flap.

G. Check for correct belt tension.  See
“Adjusting Trimmer Head Engagement”
in this Section.

Figure 5-4

Figure 5-7

Figure 5-5

Figure 5-6

A

B

D

E

F

G

H

C

A

H

DANGER

KEEP HANDS and FEET AWAY

THROWN OBJEC

Objects suc

h as ro

cks, p

e

small debris w

ill be thrown vi

the cutting

 head, resultin

g in sig

hazar

d to eyes an

d exposed

 bod

y p

Kee

p children, pets and bystanders 50

feet away from m

achine while o

perating.

Be alert to

 hid

den obstacles. 

ROTATING CUTTING HEAD

 

Do not servi

ce or adjust cut

tin

g head o

other moving parts unless en

gine

 is sto

pped 

and spark plug wire is disconnecte

d.

190

4403

 (1/97

)

B

Section 5: Maintenance/Repairs

WARNING  

Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts

to come to a complete stop, disconnect spark plug wire and move wire away from spark plug.
Remove ignition key on electric start models.  Failure to follow these instructions can result in
serious personal injury or property damage.

Содержание 52051

Страница 1: ...les and sma ll deb ris will be thro wn viol entl y by the cutt ing hea d resu lting in sign ifica nt haza rd to eyes and exp ose d bod y part s Kee p chil dren pets and bys tand ers 50 feet awa y from mac hine whil e ope ratin g Be aler t to hidd en obs tacl es RO TA TIN G CU TTI NG HE AD Do not serv ice or adju st cutt ing hea d or othe r mov ing part s unle ss eng ine is stop ped and spa rk plug...

Страница 2: ...tents Dear Owner You now own one of the finest trimmer mowers available It was designed to easily handle a wide vari ety of trimming mowing and clearing chores You will find the Trimmer Mower to be an invaluable tool in caring for your property Please carefully read this Manual which tells you how to safely and easily assemble operate and main tain your machine Be sure that you and any other op er...

Страница 3: ...he trim mer mower is to be used The equip ment can propel small objects at high speed causing personal injury or property damage Clear the area of ob jects such as rocks toys wire bones sticks etc which could be picked up and thrown by the trimmer line 5 Be sure the area is clear of other people particularly small children and pets before mowing Stop trimmer mower if anyone enters the area Keep by...

Страница 4: ...u can not back up the slope or you feel uneasy on a slope do not mow it DO Mow across the face of slopes never up and down Exercise extreme cau tion when changing direction on slopes Avoid slopes greater than 15o Remove objects such as rocks tree limbs etc Uneven terrain could overturn the machine Watch for holes ruts or bumps Tall grass can hide obstacles Use slow speed Use extra care with grass ...

Страница 5: ...tery in an airtight space b Do not use a battery charger other than the one provided to you c The battery contains toxic ma terials Do not damage the battery case If the case is bro ken or damaged avoid contact with the battery contents d Properly dispose of a dam aged or worn out battery Check with local authorities for proper disposal methods e Do not short circuit the bat tery Severe burns and ...

Страница 6: ...his lessens pressure on the mower wear cup making the unit easier to roll and reducing wear on the wear cup A Cut the plastic tie and remove the tape that secures the control bail G Fig 2 2 to the handlebar A B Using care not to pinch the attached cable lift the handlebars A Fig 2 2 to rear of the unit and align the handle bar ends with the handlebar support B C Route the cable C Fig 2 2 to the ou...

Страница 7: ...eck the tightness of the hardware securing the trimmer head at two loca tions X Figure 2 6 and the hardware that secures the line clamps at two lo cations Y You may rotate the trim mer head by hand to make access to the hardware easier Tighten the hard ware securely NOTE The small round hole on the top of the deck near the front of the ma chine is a service entryway Its use is explained in Section...

Страница 8: ...ne from accumula tions of cut materials that can clog the engine cooling passages See the Maintenance Section for information on servicing this important filter Battery electric start model The battery K Fig 3 1 starts the en gine via the ignition keyswitch The following are features and controls found on the various models of the Trimmer Mower Read the description and location of each feature and...

Страница 9: ...ure it ADJUST HANDLEBAR HEIGHT To adjust handlebar height refer to STEP 2 Install Handlebars in the Assembly Section of this manual WARNING Before operating your ma chine carefully read and un derstand all safety Section 1 controls Section 3 and operating instructions Section 4 in this Manual in the separate Engine Owner s Manual and on the decals on the machine Failure to follow these in structio...

Страница 10: ...se heavy duty green line 130 dia which provides a higher quality level of cut This lighter weight line is also recom mended near trees or ornamentals to help prevent girdling cutting the bark USING THE TRIMMER HEAD CONTROL BAIL After the pre starting checkups are complete gasoline is added to the fuel tank handlebar height is adjusted and trimmer line height is selected it is es sential to know ho...

Страница 11: ... given previously e Turn the ignition keyswitch to the START position to start the en gine Use short starting cycles 15 seconds per minute to ex tend starter life When released the key will automatically move to the RUN position Power Up the Trimmer Head 1 Stand in the operator s position directly behind the handlebars 2 Slowly close the control bail D Figure 4 6 against the handlebars to activate...

Страница 12: ...ssible injury or prop erty damage Do not mow on excessively steep slopes Avoid slopes if greater than 150 or wherever footing is unsure If a slope is difficult to stand on it is prob ably too steep to trim or mow In this case it may be wiser to establish a per manent ground cover on this area Do not trim on slopes when the ground is slippery Trim across the face of a slope not up and down Slow dow...

Страница 13: ...AS EACH 5 25 100 NOTED USE HOURS HOURS HOURS CHECK ENGINE OIL LEVEL CHECK TRIMMER MOWER LINES 1 CHECK TRIMMER HEAD ENGAGEMENT ENGINE MACHINE CLEANING 3 CHECK NUTS AND BOLTS CHANGE ENGINE OIL 2 SERVICE AIR FILTER SYSTEM 5 CLEAN OUT BELT COVER GENERAL LUBRICATION INSPECT DRIVE BELT CLEAN ENGINE FOAM DEBRIS FILTER 4 CHECK WEAR CUP 6 NOTE 1 New line replacement is suggested when old line is 50 or less...

Страница 14: ...REMOVING REPLACING THE TRIMMER HEAD A Stop the engine and wait for all moving parts to stop Disconnect spark plug wire and move it away from the spark plug Remove the ignition key on electric start models B Two bolts A Figure 5 3 secure the trimmer head B to the spindle head C Loosen both bolts not the nuts sufficiently to open up the trimmer head enough to let it slide down the spindle head and p...

Страница 15: ...er spindle mounting plate Then remove the other four screws holding the belt cover spindle mount ing plate on E F G and H Fig 5 4 Lower the drive housing and the belt cover spindle mounting plate carefully Note precisely how the belt is routed along the pulleys See Figure 5 7 Work the belt off the rear pulley H Figure 5 7 then off the other pulleys NOTE The nut on the idler arm V pul ley must be r...

Страница 16: ... are correctly installed note that the longer hub on each pulley is against the idler arm If the pulleys are upside down turn them over and tighten them securely CLEANING AND DEBRIS REMOVAL Thorough and regular cleaning of de bris from around the engine and on the machine is required for maximum en gine efficiency and good overall perfor mance Inspect and clean the following areas regularly Brush ...

Страница 17: ...wath You may offset both trim mer lines somewhat to increase the cutting swath up to 25 wide DO NOT offset the line so that the overall cutting swath is greater than 25 See Warning statement at right NOTE Whether replacing one or both lines they must both be 130 or 155 in diameter 4 If bottom of trimmer head is equipped with two brackets see Figure 5 13 position prongs on brackets as shown by larg...

Страница 18: ...ct the spark plug OFF SEASON STORAGE When storing the trimmer mower for extended periods follow these proce dures to ensure that the trimmer mower will be in good condition for future use Store machine on a level surface Thoroughly inspect the machine for any loose broken or missing parts Repair or replace parts as necessary Remove all fuel from fuel tank or use a fuel stabilizer additive as direc...

Страница 19: ...minal NOTE Discard battery properly as required by regulations in your area Figure 5 15 Use the recharger shipped to you to charge the battery Figure 5 16 Battery replacement A B DANGER Wet conditions can cause an electric shock hazard dur ing battery charging Avoid when conditions when charg ing Recharging the battery with improper equipment could cause a battery explosion Use only the battery ch...

Страница 20: ...does not shut off 1 Defective engine On Off switch 4HP Model 1 See Engine Service Dealer Poor mowing performance 1 Line length is too short or too long 1 Adjust line length to 18 long When less than 1 2 this length replace the line 2 Cutting height is too high or low for height 2 Adjust cutting height to approximately 1 3 of grass being cut of the length of the grass 3 Engine not set at FAST speed...

Страница 21: ...ur nearest au thorized engine dealer An authorized engine dealer can han dle all parts repairs and warranty service concerning the engine Note All replacement parts must conform to our rigid quality speci fications Although some replacement parts we provide may vary slightly in shape color or texture from the original parts any variations will not affect the fit or performance of these parts on yo...

Страница 22: ...er Mower Parts List ENGINE DECK COVERS AND GUARDS BATTERY 1 3 12 23 22 32 28 28 25 25 33 35 36 34 26 37 26 23 29 30 41 40 40 41 31 27 23 4 24 37 24 43 42 37 5 6 9 2 19 7 8 39 17 18 14 38 15 13 16 20 21 37 31 22 ...

Страница 23: ...5 1909301 Hex Hd Flange Screw 1 4 20 x 5 8 4 26 1763187 Hex Hd Flange Screw 1 4 20 x 1 2 27 1910865 Belt Guide 1 28 1915219001 Flap Bracket 2 29 1915211 Deflector Shield 1 30 1915212 Deflector Shield Rod 1 31 1185304 E Ring 5 16 2 32 1915205 Belt Cover 1 33 1915290 Push In Fastener 5 34 1915967 Engine Cover Support w decal 1 35 1916994 Engine Cover w decals A 1 36 1916995 Engine Cover w decals B 1...

Страница 24: ...22 Trimmer Mower Parts List 1 10 19 22 23 24 25 19 5 12 14 14 17 20 13 4 7 7 2 9 HANDLEBAR ASSEMBLY ...

Страница 25: ...MBLY 1 2 3 4 9 10 11 18 20 21 22 23 24 22 22 22 19 14 14 15 16 5 6 13 7 25 8 17 12 1 1910850001 Spindle Mounting Plate 1 2 1910839 Spindle Assembly 1 3 1915477 Spindle Shaft Assembly Incl Ref 25 1 4 1910860001 Belt Guide 1 5 1910856 Spindle Spacer 1 6 1910842 Spindle Pulley 1 7 1904308 Hex Flange Nut 1 2 13 1 8 1915555 V Belt 1 9 1904479 Idler Arm Brake Shoe Assembly 1 10 1910859 Socket Hd Capscre...

Страница 26: ...racket 2 5 1733398 Top Lock Nut 3 8 16 2 13 1744708 Hex Lock Nut 5 16 18 8 14 1111606 Hex Head Bolt 5 16 18 x 2 2 15 1186331 Hex Flange Screw 5 16 18 x 1 4 17 9901 Washer 5 16 ID 2 Ref Part Description Qty Ref Part Description Qty LOWER STEERING ASSEMBLY 1 2 2 1 3 5 7 5 3 13 13 13 13 13 14 14 17 17 15 15 ...

Страница 27: ...asher 1 6 1915220001 Wear Cup 1 7 1915239 Washer 1 8 1904308 Hex Flange Nut 1 2 13 1 Ref Part Description Qty Ref Part Description Qty ACCESSORIES AND KITS 1 1904476 Trimmer String Kit 155 includes 24 pieces N I 2 1904477 Trimmer String Kit 130 includes 24 pieces N I 3 5003 Safety Goggles 1 4 1768449 Battery Charger Electric Start Model 1 1 2 3 5 6 7 8 4 1 2 3 4 4 N I Not included with unit order ...

Страница 28: ...ur authorized dealer or di rectly from the factory Engine Service and Repair For engine service or repair contact your nearest authorized engine dealer look in the Yellow Pages under Engines Gasoline The engine is warranted by the engine manufacturer Any unauthorized work per formed on the engine during the warranty period may void this warranty For com plete details on the engine warranty refer t...

Отзывы: