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Models:  02-0544C0110 & 02A0544C0110 

5 Ton (4.5 Metric Ton) - Single Stage Jack 

 

04/2014 | Rev. 01 

Page | 1 

 
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval 
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability 
from consequences that may occur. Only Tronair OEM replacement parts shall be used. 
 

1.0 

PRODUCT INFORMATION 

1.1 

DESCRIPTION 

5 Ton Single Stage Jack 
 
1.2 

MODEL NUMBERS 

Reference nameplate on unit 
 
1.3 

MANUFACTURED 

TRONAIR

, Inc. 

Telephone:  (419) 866-6301 or 800-426-6301 

1 Air Cargo Pkwy East 

Fax: 

(419) 867-0634 

Swanton, Ohio  43558 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 
1.4 

USAGE 

The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and 
quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does 
not exceed the rated capacity of the jack. 
 
The jacks are not intended for metal forming, metal working, or any purpose other than that stated above. 
 

2.0 

SAFETY INFORMATION 

2.1 

USAGE AND SAFETY INFORMATION 

To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment 
manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained 
below. Please read carefully. 
 

WARNING!

 

— Warning is used to indicate the presence of a hazard that 

can cause severe personal injury, 

death, or substantial property damage

 if the warning notice is ignored. 

CAUTION!

 

— Caution is used to indicate the presence of a hazard that 

will or can cause minor personal injury 

or property damage

 

if the caution notice is ignored. 

 
2.2 

WARNING AND DANGER SIGNS 

See labels on unit 

WARNING! 

The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal 
injury or death. 

 
2.3 

COMPONENT SAFETY FEATURES 

 

Ram Locknut

 prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted. You MUST 

keep locknut within 2 inches of stop while raising aircraft. 

 

Hold To Run Air Valve

 requires the operator to hold the air lever to raise the ram using the air pump. Releasing the air 

valve stops upward movement of the ram. 

 
2.4 

FUNCTIONAL SAFETY FEATURES 

Pressure Relief Valve

 prevents overload during raising operations. 

 
2.5 

FEATURES FOR OPERATOR SAFETY 

 

Hold To Run Air Valve 

 

Cautions and Instruction Labels located on jack 

 

Ram Locknut 

 
2.6 

ENVIRONMENTAL SAFETY FEATURES 

The jack is non-polluting. See Appendices for Safety Data Sheet concerning the recommended hydraulic fluid  
(MIL-PRF-5606). 
 
2.7 

NECESSARY PERSONAL PROTECTIVE EQUIPMENT 

CAUTION! 

Always wear safety glasses. 

Содержание 02-0544C0110

Страница 1: ...Tronair Inc Phone 419 866 6301 800 426 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Models 02 0544C0110 02A0544C0110 with Air Pump 5 Ton 4 5 Metric Ton Single Stage Jack 04 2014 Rev 01 ...

Страница 2: ...REVISION DATE TEXT AFFECTED OR 04 2007 Original Release 01 04 2014 Major revision ...

Страница 3: ...N 2 4 1 OPERATING PARAMETERS 2 4 2 NUMERICAL VALUES 2 4 3 OPERATOR CONTROLS 3 4 4 OPERATING INSTRUCTIONS 3 4 4 1 Rules For Operating 3 4 4 2 Jack Instructions 3 5 0 PACKAGING AND STORAGE 6 5 1 PACKAGING REQUIREMENTS 6 5 2 HANDLING 6 5 3 STRAPPING 6 5 4 LABELING OF PACKAGING 6 5 5 STORAGE ENVIRONMENT 6 5 6 STORAGE SPACE AND HANDLING FACILITIES 6 6 0 TRANSPORTATION 6 7 0 ASSEMBLY 6 7 1 GENERAL INSTR...

Страница 4: ... to your equipment manufacturer s manual for other important safety information This manual contains safety precautions which are explained below Please read carefully WARNING Warning is used to indicate the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning notice is ignored CAUTION Caution is used to indicate the presence of a hazard th...

Страница 5: ...d the operation of the jack Installation Maintenance Dismantling Qualifications This jack is to be installed maintained and dismantled by qualified technicians familiar with hydraulic systems 2 11 ADDITIONAL SAFETY MEASURES This jack must be used in accordance with this Operation and Safety Manual and in accordance with the aircraft manufacturer s jacking procedures 2 12 IN CASE OF HYDRAULIC FAILU...

Страница 6: ...training and give information about pumping and translating forces 4 Operate between 20 C and 50 C 4 F and 122 F 4 4 2 Jack Instructions To Raise Aircraft 1 Place jack on a hard level surface 2 Raise mechanical extension as close to aircraft jack pad as possible WARNING The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension The locking pin washe...

Страница 7: ...tions continued CORRECT PIN PLACEMENT INCORRECT PIN PLACEMENTS 4 4 2 Jack instructions continued on following page Washer In Ram Protection Ring Ball Lock In Ram Protection Ring Washer On Top Of Ram Protection Ring Locking Pin Not In Ram Protection Ring and top Locking Pin in Mechanical Extension use only one pin ...

Страница 8: ...The ram locknuts are user operated safety devices Failure to utilize these locknuts may result in personal injury or death Do not place hands on top of jack near ram locknuts while lowering jack Pinch points exist between top of jack and threads on ram Always wear safety glasses Stop operating hand pump or air pump when ram has reached its maximum hydraulic extension To Lower Aircraft 1 Lower all ...

Страница 9: ...ons apply when servicing the unit 7 1 GENERAL INSTRUCTIONS 1 This product should be assembled and or repaired using good workmanship practices and proper tools Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade 5 bolts 2 All replacement parts must be the same as or better than the original parts supplied 3 Dispose of waste per federal and local la...

Страница 10: ...acturer s instructions Such maintenance and repair shall be carried out by qualified persons No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006 42 EC 9 2 MAINTENANCE SCHEDULE Check Fluid Level Each Use Lubricate Casters 3 Months Cleaning Annually Or As Needed Capacity Test 105 110 of jack s rated capacity Annually NOTE Wipe with soft cl...

Страница 11: ...s will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace defective seal and back up ring Leaking pressure check valve Inspect valve body for wear or replace valve body and check balls Leaking pressure relief valve Remove release valve inspect ball and ball seat in pump block Replace effective part s Ram s raise and fall with e...

Страница 12: ...o obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair on any warranty claims only Any unauthorized modification of the Tronair products or use of th...

Страница 13: ...on Qty 1 Z 1169 01 Weldment Jack 1 2 V 1001 Label Made in USA 1 3 V 1779 Label Serial Number 1 4 V 1805 Label ISO General Danger 1 5 V 1198 02 Label Tronair 1 6 V 1775 Label Pump Force 1 7 V 1776 Label Down 1 8 H 1009 01 Assembly Pump Handle 1 9 HJ 532 02 Pad Jack 1 10 G 1203 1105 Jamnut 5 8 18 Elastic 3 11 G 1250 1100N Flatwasher 5 8 Narrow 3 12 H 1128 02 Spring 3 13 G 1250 1100W Flatwasher 5 8 W...

Страница 14: ... Hose 15 long 1 15 N 2788 02 S B Elbow 90 Male SAE 6 x Hose 1 17 N 2001 08 S B Elbow Straight Thread SAE 6 x 3 8 37 JIC 1 18 HC 1948 Pump Hydraulic Hand 1 19 G 1251 1070R Lockwasher 3 8 Regular 2 20 G 1100 107010 Bolt Hex Head Grade 5 3 8 16 x 1 long 2 21 N 2016 05 S Tee Run Swivel Nut SAE 6 JIC 1 22 N 2004 06 S Elbow 3 8 JIC x NPT 1 27 TF 1047 01 08 0 Hose Gray x 8 long 1 Not Shown H 1516 08 Clam...

Страница 15: ... 4 1 26 N 2791 01 S B Connector 45º Male Hose SAE 4 1 K 1061 04 Kit Reservoir Replacement consists of 23 N 2653 01 S B Elbow 90 Male Hose x SAE 4 1 27 TF 1047 01 09 0 Hose Gray x 9 long 1 28 H 1045 Breather 1 29 V 1102 Label Use MIL PRF 5606 1 30 V 1016 Label Capacity 10 000 lbs 1 31 V 1819 Label Hydraulic Jack Caution 1 32 V 1820 Label Hydraulic Jack Instruction 1 33 HC 2328 Reservoir Translucent...

Страница 16: ...l Lubricant Ref Appendix II Z 4621 Assembly Air Pump consists of 36 G 1202 1055 Stopnut 28 Elastic 4 37 G 1250 1050N Flatwasher Narrow 8 38 TF 1047 01 06 5 Hose Gray x 6 long 1 39 J 3415 01 Bracket Air Pump 1 40 N 2210 04 S Reducer 3 8 NPT x 1 8 NPT 1 41 N 2410 01 Elbow 90 Male Hose x 1 8 NPT 1 42 H 1174 Pump Air 1 43 N 2009 08 S Connector Male 3 8 37 JIC x NPT 1 44 TF 1043 03 15 0 Assembly Hose 1...

Страница 17: ...ty 54 HJ 532 01 Pad Jack 1 55 HJ 526 05 Extension 1 56 HJ 536 Ring Protection 1 57 G 1151 106205 Screw Socket Head Cap 5 16 18 x 5 8 long 3 59 HJ 522 03 Assembly Ram includes Seals 1 60 G 1307 0418 Pin diameter x 1 8 long 1 61 G 1318 0825 Pin diameter x 2 5 long D 1 62 H 2334 Locknut 1 63 HJ 513 Plate Mounting 1 K 1049 Kit Ram Seal Replacement consists of 58 HJ 512 Ring Guide 1 64 HC 2021 01 Ring ...

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Страница 19: ...APPENDIX I Hydraulic Schematic ...

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Страница 21: ...Hydraulic Schematic ...

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Страница 23: ...APPENDIX II Haskel Air Pump Manufacturer Data ...

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Страница 51: ...APPENDIX III HC 1948 Hand Pump Parts List ...

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Страница 53: ... Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com Model HC 1948 1950 psi Hand Pump Parts List With Illustrations 10 2002 Rev OR When ordering replacement parts kits please specify model serial number and color of your unit ...

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Страница 55: ...p Body Not Sold Separately 10 H 3449 Assembly Relief Screw 1 24 506 000 Flange Half 4 Not Shown H 1009 01 Handle 1 K 1068 Kit Linkage Replacement consists of 17 Bracket Pump Handle 1 18 Assembly Clevis Pin 1 19 Assembly Linkage Pin 2 20 Strap 2 23 Pivot 1 K 1778 Kit Piston Cylinder Replacement consists of 1 Retainer Wiper 1 21 Tube 1 22 Piston 1 25 Assembly Valve Body Includes Items 7 12 25 26 1 K...

Страница 56: ...1950 PSI Hand Pump 10 2002 Rev OR Page 2 Parts List Illustrations WARNING Item 10 H 2683 is a preset relief valve Do not disassemble this valve Replacement parts are available as a preset relief valve assembly ...

Страница 57: ...APPENDIX IV Declaration of Conformity ...

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Страница 59: ... design development and manufacture is in accordance with European Community guidelines Tripod Jack 02 0544C0110 02A0544C0110 Relevant provisions complied with by the machinery 2006 42 EC Relevant standards complied with by the machinery EN ISO 12100 1 Identification of person empowered to sign on behalf of the Manufacturer Quality Assurance Representative ...

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Страница 61: ...APPENDIX IV Safety Data Sheet SDS MIL PRF 5606 Hydraulic Fluid ...

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Страница 75: ...APPENDIX VI Maintenance Schedule ...

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