10254 - 8
4. ASSEMBLY STEPS (CONT. )
STEP 2: SEAT CUSHION AND SEAT POST INSTALLATION
STEP 3: HANDLEBAR POST, TENSION CONTROL KNOB
AND FOOT PEDALS INSTALLATION
•
Remove four M8 x 15 Bolts (19) and four Ø8 x Ø20 x 2 Big
Curved Washers (14) from the Main Frame (1). Remove the Bolts
using the S6 Allen Key.
•
Slide the Handlebar Post Cover (58) up onto the Handlebar
Post (7).
•
Insert the Tension Cable (55) into the bottom hole of the
Handlebar Post (7) and pull it out of the square hole of the
Handlebar Post (7).
•
Connect the Sensor Wire (50) from the Main Frame (1) to the
Extension Sensor Wire (57) from the Handlebar Post (7).
•
Insert the Handlebar Post (7) onto the tube of the Main Frame (1)
and secure with four M8 x 15 Bolts (19) and four Ø8 x Ø20 x 2
Big Curved Washers (14) that were removed. Tighten the Bolts with
the S6 Allen Key.
•
Slide the Handlebar Post Cover (58) down to the Main Frame (1).
•
Remove the M5 x 45 Bolt (40) and Ø5 x Ø15 x 1 Big Curved
Washer (41) from the Tension Control Knob (54). Remove the Bolt
with the Multi Hex Tool provided.
•
Put the cable end of the resistance cable of Tension Control Knob
(54) into the spring hook of the Tension Cable (55) as shown in
drawing A.
•
Pull the resistance cable of Tension Control Knob (54) up and force
it into the gap of the metal bracket of the Tension Cable (55) as
shown in drawing B.
•
Attach the Tension Control Knob (54) onto the Handlebar Post (7)
with the M5 x 45 Bolt (40) and Ø5 x Ø15 x 1 Big Curved Washer
(41) that were previously removed. Tighten the Bolt with the Multi
Hex Tool provided.
• Remove three M8 Nylon Nuts (27) and three Ø8 x Ø16 x 1.5
Washers (10) from the underside of the Seat Cushion (18).
Remove Nylon Nuts using the Multi Hex Tool provided.
• Guide the Bolts on the underside of the Seat Cushion (18) through
the holes on top of the Seat Post (5) and secure with the
three M8 Nylon Nuts (27) and three Ø8 x Ø16 x 1.5 Washers
(10) previously removed. Tighten Nylon Nuts with the Multi Hex
Tool provided.
• Slide the Seat Post Cover (59) up onto the Seat Post (5). Insert the
Seat Post (5) into the Main Frame (1).
• Adjust the seat position and insert the M16 x 1.5 Seat Post Knob
(48). Turn the M16 x 1.5 Seat Post Knob (48) in a clockwise
direction to tighten.
• Slide the Seat Post Cover (59) down to the Main Frame (1).
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening screws.