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Model 300 MICROFACER™

92-0756 : Rev. 060811

SAFETY PRECAUTIONS

WARNING:

IN GENERAL

When using rotating head cutting equipment, basic safety precautions should always
be followed to reduce the risk of personal injury.

Operate this tool only in accordance with specific operating instructions.

Do not override the deadman switch on the power unit. Locking down, ob-
structing, or in any way defeating the deadman switch on the power drive unit
may result in serious injury.

DRESS CONSIDERATIONS

Use standard safety equipment. Hard hats, safety shoes, safety harnesses, protec-
tive clothes, and other safety devices should always be used when appropriate.

Use safety glasses. Do not operate cutting tools without eye protection.

Dress properly. Do not wear loose clothing or jewelry. They can be caught in rotat-
ing and moving parts. Avoid slippery floors or wear nonskid footwear. If you have
long hair, wear protective hair covering to contain it.

WORK AREA

Keep the work area clean. Cluttered work areas and benches invite injuries.

Consider the work area environment. Keep the area well lit. Keep electrical cords,
cables, rags, rigging straps, and etc. clear of rotating equipment. Do not use power-
cutting tools in the presence of flammable liquids and gasses.

Keep visitors away. Do not let visitors or untrained personnel at or near operating
tools. Enforce eye protection requirements for all observers.

Do not over reach. Keep proper footing at all times.

Stay alert. Watch what you are doing. Use common sense. Do not operate tools
when you are tired.

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Содержание MICROFACER 300

Страница 1: ...ETY PRECAUTIONS 3 SPECIFICATIONS 6 MAINTENANCE 7 OPERATION 8 CUTTING SPEEDS AND FEEDS 10 SADDLE SETS 12 TOOL BITS 15 TROUBLE SHOOTING 16 ACCESSORIES 18 ILLUSTRATED PARTS BREAKDOWN 19 DEWALT SAFETY INSTRUCTIONS 23 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover ...

Страница 2: ...Copyright 2006 Proprietary property of TRI TOOL Inc No reproduction use or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc ...

Страница 3: ...o not operate cutting tools without eye protection Dress properly Do not wear loose clothing or jewelry They can be caught in rotat ing and moving parts Avoid slippery floors or wear nonskid footwear If you have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Cluttered work areas and benches invite injuries Consider the work area environment Keep the area w...

Страница 4: ...ut of all cutting fluids and water Hydraulic drives Observe proper procedures for electrically driven power sources Avoid damage to hydraulic lines Keep quick disconnects clean Grit contamination causes malfunctions Air tools Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Use air motors only with a filtered lubricated and regulated air supply Di...

Страница 5: ...re designed Do not reach into rotating equipment Do not reach into the rotating head stock to clear chips to make adjustments or to check surface finish A machine designed to cut steel will not stop for a hand or an arm Handle chips with care Chips have very sharp edges and are hot Do not try to pull chips apart with are hands they are very tough Avoid unintentional starts Do not carry or handle t...

Страница 6: ...1 SPECIFICATIONS The Model 300 MICROFACER Tube Squaring Tool has been developed to square the ends of up to 75 19 0 mm OD tubing Weight 5 35 2 4 Kg Envelope Drawing 5 04 128 0 mm 13 15 334 1 mm 9 94 252 5 mm 3 70 94 0 mm 1 13 28 6 mm ...

Страница 7: ... SAE 10 90 SSU or lighter When the Model 300 is operated in the vertical position cutting head up it should be turned upside down and the chips and or other debris removed after each tube squaring operation has been completed Tool life may be severely shortened unless chips and or other debris that have been deposited on the cutting head during the machining operation are removed ...

Страница 8: ... the saddle set which is the proper size for the OD of the tube which is to be machined Squeeze the saddle set to compress the springs and insert the saddle set into the front of the Model 300 Retain the saddle set by inserting the two 2 cap screws into the front of the saddle set INSTALLING THE TOOL BIT Select the tool bit to be installed Slide the tool bit into the slot on front of the main shaf...

Страница 9: ... the tube INSERT IMAGE Tighten the saddle set by turning the clamp knob below the saddle set MACHINING SEQUENCE Turn the motor on and let it slowly rotate to ensure that the tool bit does not make contact with the end of the tube at this time Loosen the clamp knob to release the saddle set and remove the machined tube Clamp Knob Set Screws Retaining Tool Bit Feed Knob ...

Страница 10: ...urface inches per minute 7620 surface millimeters per minute for Aluminum and some thin wall mild steel and tube with coolants BASIC FEED RECOMMENDATION Use very light feed for initial beveling or until a continuous cut is established This is very important for longer tool bit life when cutting through flame cut or out of square pipe ends 125 3 18 mm 509 636 763 250 6 35 mm 255 318 382 375 9 53 mm...

Страница 11: ... to 006 08mm to 15mm per revolution thereafter to establish a continuous chip cut If the feed is too light only light stringer chips will be removed If the feed is too heavy the drive will start to overload and the chip will start to have a rough or torn appearance ...

Страница 12: ... 1 8 125 3 18 mm 67 4193 5 32 156 3 96 mm 67 4194 158 4 00 mm 67 4195 3 16 188 4 76 mm 67 4196 197 5 00 mm 67 4197 7 32 219 5 56 mm 67 4198 234 5 95 mm 67 4199 236 6 00 mm 67 4200 1 4 250 6 35 mm 67 4201 276 7 00 mm 67 4202 9 32 281 7 14 mm 67 4203 283 7 20 mm 67 4204 5 16 313 7 95 mm 67 4205 ...

Страница 13: ...2 406 10 31 mm 67 4213 413 10 50 mm 67 4214 422 10 72 mm 67 4215 433 11 00 mm 67 4216 7 16 438 11 13 mm 67 4217 15 32 469 11 91 mm 67 4218 472 12 00 mm 67 4219 1 2 500 12 70 mm 67 4220 512 13 00 mm 67 4221 531 13 50 mm 67 4222 535 13 60 mm 67 4223 1 4 540 13 72 mm 67 4224 543 13 80 mm 67 4225 547 13 89 mm 67 4226 551 14 00 mm 67 4227 9 16 563 14 30 mm 67 4228 591 15 00 mm 67 4229 594 15 08 mm 67 4...

Страница 14: ... Metric Saddle P N 630 16 00 mm 67 4233 641 16 27 mm 67 4234 656 16 66 mm 67 4235 669 17 00 mm 67 4236 3 8 675 17 15 mm 67 4237 677 17 20 mm 67 4238 681 17 30 mm 67 4239 11 16 688 17 48 mm 67 4240 709 18 00 mm 67 4241 718 18 24 mm 67 4242 3 4 750 19 05 mm 67 4243 ...

Страница 15: ...15 Model 300 MICROFACER 92 0756 Rev 060811 TOOL BITS Tool Bit Tube Squaring P N 99 0591 ...

Страница 16: ...st Cutting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem The surface finish is rough The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is c...

Страница 17: ...7 Model 300 MICROFACER 92 0756 Rev 060811 Problem The tool bit will not reach the work Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed ...

Страница 18: ...0 MICROFACER and are available from TRI TOOL INC 1 Flexable Shaft Assembly 18 P N 14 0036 2 Spare Battery 9 6V P N 30 3131 3 Charger 220V 7 2V 18V Dewalt P N 30 2614 4 Charger 110V 7 2V 18V Dewalt P N 30 2615 A Filter Regulator Lubricator FRL is required to protect the warranty on all TRI TOOL INC air driven tools ...

Страница 19: ...19 Model 300 MICROFACER 92 0756 Rev 060811 MODEL 300 MICROFACER BODY ASSEMBLY P N 02 2297 ILLUSTRATED PARTS BREAKDOWN ...

Страница 20: ...P PT 10 24 X 1 4 2 15 33 0490 SET SCREW CUP PT 10 24 X 3 8 1 16 33 0501 SET SCREW CUP PT 1 4 20 X 3 8 1 17 33 0503 SET SCREW CUP PT 1 4 20 X 1 2 1 18 33 0927 SET SCREW HALF DOG 1 4 20 X 1 2 1 19 34 0351 WASHER THRUST 2 20 39 0828 GEAR BEVEL MAIN 1 22 40 0236 SPRING COMPRESSION 1 23 42 0174 HANDLE 1 24 42 0175 KNOB SADDLE ADJUST 1 25 45 0306 BUSHING MAIN 1 26 45 0296 BUSHING BRONZE 27 46 0462 SLEEV...

Страница 21: ...CROFACER 92 0756 Rev 060811 NOT SHOWN 36 0002 WRENCH L 5 64 HEX 1 36 0003 WRENCH L 3 32 HEX 1 36 0016 WRENCH T 3 32 HEX 1 Item Part No No Description Qty Parts List Model 300 MICROFACER Body Assembly P N 02 2297 Con t ...

Страница 22: ...BLY P N 58 0164 Item Part No No Description Qty 1 20 0911 SHAFT DRIVE 1 2 27 0818 ADAPTER BAYONET 1 3 30 3131 BATTERY 9 6V 1 4 40 0143 SPRING MUSIC WIRE LC 085K 3 1 5 58 0193 MOTOR ELECTRIC 9 6V MOD 1 Parts List 300MF Motor Assemlby P N 58 0164 1 2 4 5 3 ...

Страница 23: ...23 Model 300 MICROFACER 92 0756 Rev 060811 The DeWALT Cordless Drill Driver comes with an Instruction Manual and should be referenced for all safety and operating procedures DEWALT SAFETY INSTRUCTIONS ...

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