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H/JIG/B

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SAFETY

WARNING:

Observe the safety regulations in the 

instruction manual of the power tool 

to be used.  Please read the following 

instructions carefully.  Failure to do so 

could lead to serious injury.  When using 

electric tools, basic safety precautions, 

including the following should always be 

followed to reduce the risk of fire, electric 

shock and personal injury.  Also observe 

any applicable additional safety rules. 

Read the following safety instructions 

before attempting to operate this product.

PLEASE KEEP THESE 

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn 

to The Provision and Use of Work 

Equipment Regulations 1998, and any 

subsequent amendments.
Users should also read the HSE/HSC 

Safe Use of Woodworking Machinery 

Approved Code of Practice and Guidance 

Document and any amendments.
Users must be competent with 

woodworking equipment before using our 

products.

IMPORTANT NOTE:

Residual Risk.  Although the safety 

instructions and operating manuals for 

our tools contain extensive instructions 

on safe working with power tools, every 

power tool involves a certain residual risk 

which cannot be completely excluded 

by safety mechanisms.  Power tools 

must therefore always be operated with 

caution! 

General

1

.  Disconnect power tool and 

attachment from power supply 

when not in use, before servicing, 

when making adjustments and 

when changing accessories such 

as cutters. Ensure switch is in “off” 

position.  Always ensure cutter has 

stopped rotating. 

2.

 

Always mount the power tool, 

accessory or attachment in 

conformity with the instructions. Only 

use attachment and accessories 

specified in the power tool manual. 

The tool or attachment should not be 

modified or used for any application 

other than that for which it was 

designed. Do not force tool.

3.

 

Keep children and visitors away.  Do 

not let children or visitors touch the 

tool, accessory or attachment.  Keep 

children and visitors away from work 

area.  Make the workshop child proof 

with padlock and master switch.

4.

 

Dress properly.  Do not wear loose 

clothing or jewellery, they can be 

caught in moving parts.  Rubber 

gloves and non-skid footwear 

is recommended when working 

outdoors.  Wear protective hair 

covering to contain long hair.

5

.

 

Consider working environment.  Do 

not use the product in the rain or in 

a damp environment.  Keep work 

area well lit.  Do not use power tools 

near gasoline or flammable liquids.  

Keep workshop at a comfortable 

temperature so your hands are 

not cold.  Connect machines that 

are used in the open via a residual 

current device (RCD) with an 

actuation current of 30 mA maximum.  

Use only extension cables that are 

approved for outdoor use.

6

.

 

The accessory or attachment must 

be kept level and stable at all times.

7

.

 

Keep work area clean.  Cluttered 

workshops and benches can cause 

injuries.  Ensure there is sufficient 

room to work safely.

8

.

 

Secure idle tools.  When not in use, 

tools should be stored in a dry and 

high or locked up place, out of reach 

of children.

9.

 

For best control and safety use 

both hands on the power tool and 

attachment.  Keep both hands away 

from cutting area. Always wait for the 

spindle and cutter to stop rotating 

before making any adjustments.

10. 

Always keep guards in place and in 

good working order.

11. 

Remove any nails, staples and other 

metal parts from the workpiece.

12. 

Maintain tools and cutters with care. 

Keep cutters sharp and clean for 

better and safer performance.  Do 

not use damaged cutters.  Follow 

instructions for lubricating and 

changing accessories.  Keep handles 

dry, clean and free from oil and 

grease.

13. 

Maintain accessories.  Do not use 

damaged accessories.  Only use 

accessories recommended by the 

manufacturer.

14. 

Check damaged parts.  Before 

operation inspect the attachment, 

the power tool, the cable, extension 

cable and the plug carefully for signs 

of damage.  Check for alignment of 

moving parts, binding, breakage, 

mounting and any other conditions 

that may effect its operation. 

Have any damage repaired by an 

Authorised Service Agent before 

using the tool or accessory.  Protect 

tools from impact and shock.

15. 

Do not use tool if switch does not 

turn it on or off.  Have defective 

switches replaced by an Authorised 

Service Agent

16. 

Don’t over reach.  Keep proper 

footing and balance at all times.  Do 

not use awkward or uncomfortable 

hand positions.

17. 

Don’t abuse the cable.

  

Never carry 

power tool or accessory by cord or 

pull it to disconnect from the socket. 

Keep cord from heat, oil and sharp 

edges.  Always trail the power cord 

away from the work area.

18. 

Connect dust extraction equipment.

  

If devices are provided for the 

connection of dust extraction and 

collection facilities, ensure these are 

connected and properly used.

19. 

Check all fixing and fastening nuts, 

bolts and screws on power tool, 

attachment and cutting tools before 

use to ensure they are tight and 

secure.  Periodically check when 

machining over long periods.

20. 

Stay alert. Watch what you are 

doing. Use common sense.  Do not 

operate tools when you are tired, 

under the influence of drugs or 

alcohol.

21. 

Personal Protective Equipment 

(PPE) for eye, ear and respiratory 

protection must be worn.  All PPE 

must meet current UK and EU 

legislation.

22. 

Do not leave tools running 

unattended.  Do not leave tool until it 

comes to a complete stop.

23. 

Always clamp workpiece being 

machined securely.

24. 

Only use cutting tools for 

woodworking that meet EN847-

1/2 safety standards, and any 

subsequent amendments.

25. 

Vibration levels.  Hand held power 

tools produce different vibration 

levels.  You should always refer 

to the specifications and relevant 

Health & Safety Guide.

Routing Safety

1.

 

Read and understand instructions 

supplied with power tool, attachment 

and cutter.

2.

 

Keep hands, hair and clothing clear 

of the cutter.  

3.

 

Remove adjusting keys and 

spanners.  Check to see that keys 

and adjusting spanners are removed 

from the router tool, cutter and 

attachment before turning router on.  

Make sure cutter can rotate freely.

4.

 

Noise.  Take appropriate measures 

for the protection of hearing if 

the sound pressure of 85dB(A) is 

exceeded. Routing sound pressure 

may exceed 85dB(A), so ear 

protection must be worn. 

5.

 

Eye protection. Always wear eye 

protection in the form of safety 

goggles, spectacles or visors to 

protect the eyes.

6.

 

Respiratory protection.  Wear a 

face or dust mask, or powered 

respirator. Dust masks/filters should 

be changed regularly.

Содержание H/JIG/B

Страница 1: ...H JIG B Please read these instructions before use...

Страница 2: ...ameter 16mm 5 8 Hinge length min 50mm 2 max 127mm 5 Hinge width min 9 5mm 3 8 max 35mm 1 3 8 Door height min 1955mm 6 5 max 2100mm 6 10 Door thickness min 16mm 5 8 max 51mm 2 Fixed stop thickness max...

Страница 3: ...y from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 Remove any nails staples and other...

Страница 4: ...sive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 All fastening screws and nuts shoul...

Страница 5: ...JIG HINGE JIG GUARANTEE HINGE JIG HINGE JIG ITEMS ENCLOSED x1 x1 x3 x1 x1 x1 x1 x3 x6 x1 ITEMS REQUIRED n 1 4 collet plunge router n 12mm diameter router cutter with 1 4 long series shank n Door clam...

Страница 6: ...ge stop location slot E Swive l end plate F Bradawl hole G Guide bush 16mm with extra long spigot H Edge stop I Plastic spacer J Bradawl K T handle hex key 3mm A F L Engraved markings M Adjustment pla...

Страница 7: ...s together in the direction shown Tighten the screw with the hex key to secure the jig together Assemble the three edge stops onto the jigs if not done so already these should be fitted into the three...

Страница 8: ...with the router n The Ref UNIBASE Universal Sub base has a central recess to allow fitting of the special guide bush Ref GB160 The sub base is supplied drilled to fit the most popular makes of router...

Страница 9: ...he cutter into collet and gently tighten collet nut The guide bush must be concentric to the router collet assembly and router cutter Before and during use please ensure the router cutter does not com...

Страница 10: ...once for a set of doors having the same height dimensions and hinge sizes Setting the Width of the Recess for Standard Hinges n Loosen the edge stop using the hex key n Place the knuckle of the hinge...

Страница 11: ...he depth gauge and the stop n Lock off depth stop and remove hinge n Check the depth of the cutter is correct by first fully plunging the router and locking the plunge mechanism Invert the router and...

Страница 12: ...hrough 90 and slide the jig down the door until the swivel end plate touches the top of the door n Push the jig up to the door so that the edge stops touch the opening face of the door n Without letti...

Страница 13: ...aperture in a clockwise direction then remove the waste from the centre of the aperture See drawings below for direction of cut to prevent breakout Cutter Door Left hand door Right hand door Cutter n...

Страница 14: ...letting the jig move locate the bradawls into the bradawl holes n Hammer the bradawls carefully into the door frame until the nylon spacers fitted to the bradawls touch the face of the jig n Now plug...

Страница 15: ...e by pulling out bradawls with a twisting action n Square off rounded corners of hinge recess with a corner chisel Ref C CHISEL and hammer n After use of the jig it can be disassembled by loosening th...

Страница 16: ...ng period of time with a minimum of maintenance Continual satisfactory operation depends upon proper tool care and regular cleaning Cleaning n Regularly clean the jig and remove resin build up on all...

Страница 17: ...Adjustment Plate WP HJ B 06 6 3 Machine Screw Dome M5 x 8mm for Connecting Plate WP HJ B 07 7 1 Connecting Plate WP HJ B 08 8 1 Adjustment Plate WP HJ B 09 9 1 T Handle Hex Key 3mm A F HK T 03 10 1 Gu...

Страница 18: ...7 Adjust bottom blocks to length of hinges 8 Adjust depth stop on router to thickness of hinge 9 Switch router on and locate guide bush into aperture 10 Plunge down router and rout clockwise 11 Repea...

Страница 19: ...s that specifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unusable or any form of consequential loss E OE All registered tradema...

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