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2023 FX+ / Dual Sport+ 

1

Safety

WARNING

Tighten hardware properly

Always tighten hardware to the specified torque. 

Over-tightening hardware could deform or break the 

hardware or components. Under-tightening hardware 

could cause hardware or components to become loose. 

Either situation could damage the bicycle and result in 

injury to the rider.

WARNING

Re-apply threadlocker

All reused-fasteners with a pre-applied threadlocker 

must be cleaned with isopropyl alcohol and have new 

threadlocker applied before re-assembly. If a threadlock

-

er is not applied, the fasteners may loosen, which could 

damage the bicycle and result in injury to the rider.

Legend

Apply appropriate grease

Apply threadlocker

Nm

Torque 

Cable (zip) tie

More e-bike information

For additional information about the e-bike system, go to 

the 

Electric bikes

 section at 

trekbikes.com/manuals

.

Contents

Brake/shift routing

E-system components 

and 

routing

Battery and controller 

assembly

Bottom bracket/torque 

sensor

Fork and headset

Chainguard

Mudguards and rack

Light routing – FX+

Light routing – DS+

Specifications

Copyright 2022 Trek Bicycle Corporation All Rights Reserved

Dual Sport+

FX+

Содержание 2023 FX+

Страница 1: ...2023 FX DUAL SPORT SERVICE MANUAL SUPPLEMENT...

Страница 2: ...new threadlocker applied before re assembly If a threadlock er is not applied the fasteners may loosen which could damage the bicycle and result in injury to the rider Legend Apply appropriate grease...

Страница 3: ...2023 FX Dual Sport 2 Brake shift routing 2Nm 1 2 3 4 5 1 Derailleur hanger bolts M3x7 mm W318604 2 Derailleur hanger W5268484 3 Rear derailleur cable 4 Rear brake hose 5 Front brake hose...

Страница 4: ...7 T10 drive bolts M4x6mm 5269023 8 T10 drive bolts M3x8 mm 5284384 9 Bottom bracket cover 10 Cable guide 5284388 11 Cable guide bolt M4x6 mm 12 Anti rotational flange nut 5288641 13 Axle bolt 14 Char...

Страница 5: ...t cover 9 T10 2 Cut the zip tie holding the motor cable to the frame 3 Unplug all cables in the bottom bracket shell NOTICE Do not pull the cables apart by the wires this can damage them 4 Remove the...

Страница 6: ...ng extra pressure Remote Front light Brake Derailleur 3 Ensure that there are no cables between the charge port opening and the battery TIP Insert an unplugged charger to help align the charge port 4...

Страница 7: ...the cables apart by the wires this can damage them NOTICE If you do not disconnect the plug you will damage the torque sensor cable when you try removing the bottom bracket cup 3 Remove the non drives...

Страница 8: ...30 mm max Optional spacers 5 1 Spacer 5 mm 5253930 2 Headset routing cap W5260269 3 Routing split ring W5294453 4 Headset bearings 5269847 5 Crown race reducer 5283141 Split ring routing Front brake...

Страница 9: ...2023 FX Dual Sport 8 Chain guard aftermarket on Dual Sport 4Nm 1 4Nm 1 2 4Nm 1 2 2 3 4 1 Bolts M5x8 mm 5284386 2 Washers M5 3 Seat stay bracket 4 Chain guard...

Страница 10: ...rubbers 3 Mudguard stay 330 mm W1049503 4 Mudguard stay 310 mm W5254584 5 Mudguard strut W600320 6 Spacers 12x5 mm 504881 7 Spacers 15x5 mm 5260275 8 Spacer 15x15 mm 9 Slot cover W1049294 10 Mudguard...

Страница 11: ...2023 FX Dual Sport 10 Light routing FX NOTE These lights are designed for 6 volts If you use a light with a higher voltage it may not function properly and could take power away from the e bike motor...

Страница 12: ...FX Dual Sport 11 Light routing Dual Sport NOTE These lights are designed for 6 volts If you use a light with a higher voltage it may not function properly and could take power away from the e bike mo...

Страница 13: ...outer limit dimension OLD 100 mm Fork steerer tube outer dimension OD 28 6 mm Bottom bracket type width T47 Brake rotor diameter min max 160 mm Chainline 49 mm Chain ring max 18 kg 46t Tyre width max...

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