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ServoPac GDPS – Power supply unit

 

  Chapter 1 - Specifications 

1.5.2

 

 

B

RAKING SYSTEM

 

 

The braking I²t function defines the conduction time of the braking transistor over 1 second horizon time. 
Two different quantities are necessary to completely define an application: 
 

The peak power:  

o

 

It defines the deceleration energy, 

o

 

It is limited by the braking transistor current. 

The average power:  

o

 

It defines the heat dissipation 

 

Method for the design of the braking system: 

 

1.  Estimation of the regenerative power 

The regenerative power must be calculated for each deceleration phase of each motor. 

JOULE

MOTOR

ELEC

MOTOR

MOTOR

JOULE

COUPLING

LOAD

MOTOR

LOAD

DEC

TOTAL

LOAD

P

P

P

I

R

P

P

P

n

n

T

t

n

n

J

P

=

=

=

+

=

2

2

1

2

2

2

1

.

2

3

.

19

)

.(

.

180

)

.(

η

 

 
With :   P

LOAD

:   Power regenerated by the load during the deceleration phase in W 

J

TOTAL

:   Motor + load inertia of the axis reflected to the motor shaft in kg.m² 

n

1

:  

Rotation speed at the beginning of the deceleration phase in RPM 

n

2

:  

Rotation speed at the end of the deceleration phase in RPM 

t

DEC

Deceleration time in s 

T

LOAD

Torque applied by the load on the motor shaft at the beginning of the deceleration phase in Nm 

P

MOTOR

:  Power regenerated on the motor shaft in W 

η

COUPLING

:  Efficiency of the mechanical coupling (gearbox). If no gearbox is used 

η

COUPLING

 

 1 

P

JOULE

:  Losses in the motor windings in W 

R

MOTOR

:  Winding resistance measured between two phases of the motor in 

Ω

 

I

MOTOR

:  Average current in one phase of the motor during the deceleration phase in A 

P

ELEC

Average power managed by the drive during the deceleration phase in W 

 

2.  Choice of the ohmic value  

ELEC

BRAKING

BRAKING

MIN

P

U

R

R

ˆ

.

2

2

<

 

 
With:  

R

MIN

 Minimum braking resistor value in Ohm according to section "Main technical data". 

U

BRAKING

: Triggering threshold of the braking system in V. 

 

R

BRAKING

: Braking resistor in 

Ω

 

ELEC

P

ˆ

 Maximum of all P

ELEC

 calculated for all motors and for all deceleration phases in W. 

 

3. Average 

power 

The required average power must be calculated to correctly choose the size of the braking resistor and to take 
into account the heat dissipation effect into the near environment. 

CYCLE

DEC

P

N

ELEC

AVERAGE

T

p

n

T

p

n

P

P

)

,

(

)

,

(

,

1

,

1

×

=

 

 
With: P

ELEC

Power managed by the drive axis n during the deceleration phase p in W 

 

4.  Braking I²t setup  

BRAKING

BRAKING

ON

t

I

R

U

t

P

2

²

.

1000

=

 

 
With:  

P

I²t

 Maximum average power allowed by the braking I²t function in W 

t

ON

 Conduction time allowed by the braking I²t function in ms 

U

BRAKING

: Triggering threshold of the braking system in V 

 

R

BRAKING

: Braking resistor in 

Ω

Содержание ServoPac GDPS

Страница 1: ...2 Power supply unit ServoPac GDPS...

Страница 2: ...with electrical parts even after power down may involve physical damage Wait for at least 10 minutes after power down before handling the devices a residual voltage of several hundreds of volts may r...

Страница 3: ...1 5 SIZING OF THE POWER SUPPLY 6 1 5 1 Continuous power 6 1 5 2 Braking system 7 CHAPTER 2 INPUTS OUTPUTS 9 2 1 X1 CONNECTOR POWER CONNECTOR 9 2 2 X2 CONNECTOR AUXILIARY POWER SUPPLY AND AOK CONNECTOR...

Страница 4: ...power values are given for a maximum voltage of 480 VAC 1 2 ORDERING CODE 1 2 1 SERVOPAC GDPS POWER SUPPLY UNIT 1 2 2 ACCESSORIES Connector kit FC GDPS This connector set includes power X1 and auxili...

Страница 5: ...C 2 VAC VDC 2 VAC Dynamic output DC voltage according to the mains voltage regenerative phase 480 800 VDC 275 400 VDC Triggering threshold of the braking system 790 V 5 390 V 5 Minimum braking resisto...

Страница 6: ...6 ServoPac GDPS Power supply unit Chapter 1 Specifications 1 4 MECHANICAL DIMENSIONS BOTTOM VIEW SIDE VIEW FRONT VIEW Dimensions are given in mm 157 8 VERTICAL MOUNTING IS MANDATORY...

Страница 7: ...ses Speed value in rad s Simplified method 1 If the continuous average power cannot be evaluated by the accurate method it may be convenient to use the power of the application motors The electrical p...

Страница 8: ...ower regenerated on the motor shaft in W COUPLING Efficiency of the mechanical coupling gearbox If no gearbox is used COUPLING 1 PJOULE Losses in the motor windings in W RMOTOR Winding resistance meas...

Страница 9: ...me rules must be observed heat must be evacuated shielded cable or at least twisted wires must be used wires must bear high voltage and high temperature recommended type UL1015 AWG 14 wires must be as...

Страница 10: ...ge output 6 DR O Braking resistor connection Recommended wire section 2 5 mm or AWG14 Braking resistor is required 7 DR O 2 2 X2 CONNECTOR AUXILIARY POWER SUPPLY AND AOK CONNECTOR Manufacturer Weidmul...

Страница 11: ...nfigure the operation mode of the ServoPac GDPS unit MINISWITCH DESCRIPTION 1 2 3 4 5 6 7 8 0 0 0 0 X X X X Operating voltage 400 VAC default configuration 1 1 0 0 X X X X Operating voltage 400 VAC wi...

Страница 12: ...drive TT drive Braking resistor AC 24V isolated 230 V 0 V 24 V AOK AOK L1 L2 L3 DC DC DR DR Power ON Power relay remote control KM1 24 V AOK GDPS AOK AXIS 1 AOK AXIS N STOP km1 KM1 F1 3 2 FUSE RATING...

Страница 13: ...voltage is correctly set up according to the mains voltage SW1 configuration When the braking I t protection becomes active it prevents the braking resistor from switching Check that the braking abili...

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