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RT-SVX37B-EN

37 

Trouble Shooting

ReliaTel™ Control

The RTRM has the ability to provide the service personnel 
with some unit diagnostics and system status information. 

Before turning the main power disconnect switch “Off”, 
follow the steps below to check the ReliaTel Refrigeration 
Module (RTRM). All diagnostics & system status 
information stored in the RTRM will be lost when the main 
power is turned “Off”.

To prevent injury or death from electrocution, it is the 
responsibility of the technician to recognize this hazard 
and use extreme care when performing service 
procedures with the electrical power energized.

1.

Verify that the Liteport LED on the RTRM is burning 
continuously. If the LED is lit, go to 

Step 3

.

2. If the LED is not lit, Verify that 24 VAC is present 

between J1-1 and J1-2. If 24VAC is present, proceed to 

Step 3

. If 24VAC is not present, check the unit main 

power supply, transformer (TNS1), and make sure the 
condensate overflow switch (if equipped) is not open. 

3. Utilizing “Method 1” or “Method 2” in the “System 

Status Diagnostic” section, check the following: 

System status

Heating status

Cooling status

If a System failure is indicated, proceed to 

Step 4

. If no 

failures are indicated, proceed to 

Step 5

.

4. If a System failure is indicated, recheck 

Step 1

 and 

Step 

2

. If the LED is not lit in 

Step 1

, and 24 VAC is present 

in 

Step 2

, the RTRM has failed. Replace the RTRM.

5. If no failures are indicated, use one of the TEST mode 

procedures described in the “Unit Start-Up” section to 
start the unit. This procedure will allow you to check all 
of the RTRM outputs, and all of the external controls 
(relays, contactors, etc.) that the RTRM outputs 
energize, for each respective mode. Proceed to 

Step 6

.

6. Step the system through all of the available modes, 

and verify operation of all outputs, controls, and 
modes. If a problem in operation is noted in any mode, 
you may leave the system in that mode for up to one 
hour while troubleshooting. Refer to the sequence of 

operations for each mode, to assist in verifying proper 
operation. Make the necessary repairs and proceed to 

Step 7

 and 

Step 8

.

7.

If no abnormal operating conditions appear in the test 
mode, exit the test mode by turning the power “Off” at 
the main power disconnect switch. 

8. Refer to the individual component test procedures if 

other microelectronic components are suspect.

System Status Checkout 
Procedure

“System Status” is checked by using one of the following 
two methods:

Method 1

If the Zone Sensor Module (ZSM) is equipped with a 
remote panel with LED status indication, you can check the 
unit within the space. If the ZSM does not have LED’s, use 
Method 2. BAYSENS110*, BAYSENS109*, BAYSENS119*, 
BAYSENS023A all have the remote panel indication 
feature. The LED descriptions are listed below. 

LED 1 (System)

“On” during normal operation. 

“Off” if a system failure occurs or the LED fails. 

“Flashing” indicates test mode.

LED 2 (Heat)

“On” when the heat cycle is operating.

“Off” when the heat cycle terminates or the LED fails.

“Flashing” indicates a heating failure.

LED 3 (Cool)

“On” when the cooling cycle is operating.

“Off” when the cooling cycle terminates or the LED fails.

“Flashing” indicates a cooling failure.

LED 4 (Service) 

“On” indicates a clogged filter.

“Off” during normal operation. 

“Flashing” indicates an evaporator fan failure 

Below is the complete listing of failure indication causes.

System failure 

Check the voltage between terminals 6 and 9 on J6, it 
should read approximately 32 VDC. If no voltage is 
present, a system failure has occurred. Refer to 

Step 4

 in 

the previous section for the recommended 
troubleshooting procedure.

WARNING

Live Electrical Components!

During installation, testing, servicing and 
troubleshooting of this product, it may be necessary to 
work with live electrical components. Have a qualified 
licensed electrician or other individual who has been 
properly trained in handling live electrical components 
perform these tasks. Failure to follow all electrical 
safety precautions when exposed to live electrical 
components could result in death or serious injury.

Содержание TSC060ED

Страница 1: ...g Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the...

Страница 2: ...responsible management of refrigerants Know the applicable laws and follow them Revision Summary RT SVX37B EN 10 September 2012 MERV 8 filter with filter removal tool Stainless steel drain pan condens...

Страница 3: ...er 23 Space Temperature Averaging 24 Pre Start 28 Voltage Imbalance 28 Electrical Phasing Three Phase Motors 28 Test Modes 30 Start Up 31 Verifying Proper Air Flow 31 Economizer Start Up 31 Compressor...

Страница 4: ...18 Through the Base Provisions 0 No Through the Base Provisions A Through the Base Electric8 Digit 19 Disconnect Circuit Breaker three phase only 0 No Disconnect No Circuit Breaker 1 Unit Mounted Non...

Страница 5: ...re standard when ordering Novar Controls 15 This option is used when ordering Novar Controls 16 Not available with high temperature duct sensor accessory 17 Digit 15 2 18 Novar Sensor utilized with Di...

Страница 6: ...ce engineers to define the operation specific components and other options for any specific unit When ordering replacement parts or requesting service be sure to refer to the specific model number and...

Страница 7: ...ation Supply Fan Failure Input Optional The Fan Failure Switch can be connected to sense indoor fan operation FFS Fan Failure Switch If air flow through the unit is not proven by the differential pres...

Страница 8: ...tings Heat Cool and Off and two fan settings On and Auto It is a manual changeover control with single setpoint Cooling Setpoint Only Zone Sensor Module ZSM BAYSENS108 This electronic sensor features...

Страница 9: ...it The sensor is used to detect high temperatures due to fire in the air conditioning or ventilation ducts The sensor is designed to mount directly to the sheet metal duct Each kit contains two sensor...

Страница 10: ...er Visually inspect the heater elements for the following Elements that are no longer secured to the white ceramic insulator Elements touching each other or touching metal Severely kinked drooping or...

Страница 11: ...ssary to assure adequate serviceability cataloged unit capacity and peak operating efficiency Providing less than the recommended clearances may result in condenser coil starvation short circuiting of...

Страница 12: ...2 RT SVX37B EN Figure 2 5 ton units Note All dimensions are in inches millimeters Figure 3 5 ton units roof curb Note All dimensions are in inches millimeters 7 44 44 MM MM 44 44 MM MM 1038 1038 MM MM...

Страница 13: ...sions RT SVX37B EN 13 Figure 4 5 ton units unit clearance and roof opening Note All dimensions are in inches millimeters CLEARANCE 36 914 MM Figure 5 6 7 ton units Note All dimensions are in inches mi...

Страница 14: ...ns 14 RT SVX37B EN Figure 6 6 7 ton units roof curb Note All dimensions are in inches millimeters 2130 MM 356 MM Figure 7 6 7 ton units unit clearance and roof opening Note All dimensions are in inche...

Страница 15: ...Unit Dimensions RT SVX37B EN 15 Figure 8 8 10 tons units Note All dimensions are in inches millimeters Figure 9 8 10 tons units roof curb Note All dimensions are in inches millimeters 2130 MM 356 MM...

Страница 16: ...Unit Dimensions 16 RT SVX37B EN Figure 10 8 10 tons units unit clearance and roof opening Note All dimensions are in inches millimeters...

Страница 17: ...kgs a b a Weights for options not listed are 5 lbs 3kgs b Net weight should be added to unit weight when ordering factory in stalled accessories TSC060ED TSC072E 120ED Net Weight Net Weight Accessory...

Страница 18: ...ork Figure 13 p 18 to Figure 14 p 18 illustrate the supply and return air openings as viewed from the rear of the unit Figure 15 and Figure 16 illustrate the supply and return air openings in a downfl...

Страница 19: ...skets must be installed around the curb perimeter flange and the supply and return air opening flanges Rigging A Rigging illustration and Center of Gravity dimensional data table is shown in Figure 12...

Страница 20: ...taller for Conversion 3 oz tube of High Temperature RTV sealant 500 F 260 C Similar to Dow Corning 736 Note Failure to use recommended sealant could result in unit performance loss If a unit is to be...

Страница 21: ...ropriate drain location The condensate drain pan is factory installed to drain condensate to the back side of the unit See Figure 13 p 18 and Figure 14 p 18 It can be converted to drain condensate out...

Страница 22: ...ape Care must be taken so the wire does not catch on the bottom of indoor coil or any protrusion Note When reversing the drain pan on some units the condensate overflow switch will need to be moved to...

Страница 23: ...nsure that the AC control wiring between the controls and the unit s termination point does not exceed three 3 ohms conductor for the length of the run Note Resistance in excess of 3 ohms per conducto...

Страница 24: ...low voltage wiring per Figure 26 p 24 Space Temperature Averaging Space temperature averaging is accomplished by wiring a number of remote sensors in a series parallel circuit Using the BAYSENS016 or...

Страница 25: ...Ohms 15 26 1 143 5 K Ohms 10 23 3 121 4 K Ohms 5 20 6 103 0 K Ohms 0 17 8 87 56 K Ohms 5 15 0 74 65 K Ohms 10 12 2 63 80 K Ohms 15 9 4 54 66 K Ohms 20 6 7 46 94 K Ohms 25 3 8 40 40 K Ohms 30 1 1 34 8...

Страница 26: ...Installation 26 RT SVX37B EN Figure 28 Examples...

Страница 27: ...diagrams for optional controls ReliaTel only BAYSENS106 Zone Sensor BAYSENS077 ASYSTAT111 BAYSENS108 Zone Sensor BAYSENS077 ASYSTAT111 BAYSENS110 Zone Sensor BAYSENS073 Zone Sensor BAYSENS074 Zone Sen...

Страница 28: ...average voltage Example If the voltage readings of the supply power measured 221 230 and 227 the average volts would be 221 230 227 226 Avg 3 VD reading farthest from average 221 The percentage of Im...

Страница 29: ...death from electrocution it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized ReliaTel Contro...

Страница 30: ...t Mode This method is not recommended for start up due to the short timing between individual component steps This method initiates the different components of the unit one at a time when a jumper is...

Страница 31: ...itch to the Off position or proceed to the next component start up procedure Economizer Start Up ReliaTel Control Using the Service Test Guide in Table 6 p 30 momentarily jump across the Test 1 Test 2...

Страница 32: ...isted on the superheat charging curve in the Service Facts 4 Superheat should be within 5 F of the superheat chart value 5 Repeat Step 1 through Step 4 for each refrigerant circuit 6 To stop the SERVI...

Страница 33: ...ote Actual belt deflection force must not exceed the maximum force value shown in Table 7 7 Recheck the belt tension at least twice during the first 2 to 3 days of operation Belt tension may decrease...

Страница 34: ...arings repair or replace the motor as necessary Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections as well as damaged wire i...

Страница 35: ...stall all of the components and panels removed in Step 1 and any protective covers installed in Step 2 Note For units equipped with hail guards follow reinstallation procedure listed below Hail Guard...

Страница 36: ...nt Circuit 2 Date Current Ambient Temp F C Compr Oil Level Suct Press Psig kPa Disch Press Psig kPa Liquid Press Psig kPa Super heat F C Sub cool F C Compr Oil Level Suct Press Psig kPa Disch Press Ps...

Страница 37: ...le troubleshooting Refer to the sequence of operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Step 7 and Step 8 7 If no abnormal operating cond...

Страница 38: ...ing Failure voltage alternates between 32 VDC 0 75 VDC Service Failure Measure the voltage between terminals J6 10 J6 6 Clogged Filter Approximately 32 VDC Normal Less than 1 VDC approximately 0 75 VD...

Страница 39: ...n be measured between terminals 2 and 4 on the Zone Sensor The possible switch combinations are listed below with their corresponding resistance values Test 4 LED Indicator Test SYS ON HEAT COOL SERVI...

Страница 40: ...nd condenser fan cycling functions are disabled 1 Open and Lock the unit disconnect switch 2 Remove the Outside Air Sensor OAS from the condenser section of unit 3 Use two 2 wire nuts to individually...

Страница 41: ...Diagram Control Diagram 060E 4366 1509 0104 4366 1020 0104 4366 1026 0104 072E 4366 1541 0110 4366 1020 0104 4366 1026 0104 090E 4366 1541 0110 4366 1020 0104 4366 1026 0104 102E 4366 1534 0110 4366 1...

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Страница 44: ...advanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement an...

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