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34

 GUNE-SVX001A-EN

Troubleshooting

WARNING

Hazardous Service Procedures!

Failure to follow all precautions in this manual and on the 
tags, stickers, and labels could result in death or serious 
injury.
Technicians, in order to protect themselves from 
potential electrical, mechanical, and chemical hazards, 
MUST follow precautions in this manual and on the tags, 
stickers, and labels, as well as the following instructions: 
Unless specified otherwise, disconnect all electrical 
power including remote disconnect and discharge all 
energy storing devices such as capacitors before 
servicing. Follow proper lockout/tagout procedures to 
ensure the power can not be inadvertently energized. 
When necessary to work with live electrical components, 
have a qualified licensed electrician or other individual 
who has been trained in handling live electrical 
components perform these tasks.

Table 14. Tubular duct furnace troubleshooting guide

Symptoms

Possible Cause(s)

Corrective Action

Flame pops back.

Burner orifice too small.

Check with local gas supplier for proper orifice size and 
replace. Refer to 

“Gas Input Rate,” p. 28

.

Noisy flame.

Irregular orifice causing whistle or resonance.

Replace orifice.

Excessive gas input.

Test and reset manifold pressure (refer to 

Table 5, 

p. 15

.)

Yellow tip flame.

Note:

Some yellow tipping on LP 

gas is permissible.

Clogged main burners.

Clean main burner ports.

Misaligned orifices.

Replace manifold assembly.

Insufficient combustion air.

Refer to 

“Clearances,” p. 10

 an

“Venting,” p. 16

 to 

ensure unit is properly mounted and vented.

Unit possibly over fired.

Check gas input and manifold pressures.

Partially blocked flue vent pipe.

Check flue vent pipe and clear as needed.

Floating flame.

Blocked venting.

Check flue vent pipe and clear as needed.

Insufficient combustion air.

Check combustion air inlet openings and/or vent pipe 
and clear as needed.

Blocked heat exchanger.

Clean heat exchanger. Refer to 

“Maintenance,” p. 31

.

Air leak into combustion chamber or flue collector.

Check flue collector and clear as needed.

Gas odor.

Shut off gas supply 
immediately!

Gas leak. 

Shut off gas supply immediately!

Inspect all gas piping and repair accordingly.

Leaking gas test port on valve.

Check to ensure gas test ports are sealed.

Blocked heat exchanger.

Clean heat exchanger. Refer to 

“Maintenance,” p. 31

.

Blocked flue collector.

Check flue collector and clear as needed.

Negative pressure in the building.

Refer to 

“Installation,” p. 10

.

Delayed ignition.

Improper ground.

Check grounding wires and spark ignitor connections.

Bad or broken spark cable.

Inspect spark cable connections andcuts. Replace if 
necessary.

Faulty control board.

Check to ensure spark ignitor is energized after pre-
purge period.

Pressure regulator set too low.

Test and reset manifold pressure (refer to 

Table 5, 

p. 15

.)

Main burner orifices dirty.

Clean or replace orifices.

Improper venting.

Refer to 

“Venting,” p. 16

.

Содержание GUNE

Страница 1: ...c knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in th...

Страница 2: ...and your local state electrical codes WARNING Personal Protective Equipment PPE Required Installing servicing this unit could result in exposure to electrical mechanical and chemical hazards Before in...

Страница 3: ...lane hangars when installed in accordance with current ANSI NFPA No 409 and in public garages when installed in accordance with current NFPA No 88A and NFPA No 88B If installed in Canada the installat...

Страница 4: ...e service panel and the heater To ensure a proper ground the grounding means must be tested by a qualified technician Do not insert fingers or foreign objects into the heater or its combustion air mov...

Страница 5: ...de 12 Gas Pipe Sizing 13 Pipe Sizing 13 Pipe Installation 14 Venting 16 Venting for Power Vented Duct Furnaces Category III 16 Vertically Vented Duct Furnaces Category III 17 Horizontally Vented Duct...

Страница 6: ...nic Modulating w Room Sensing J Electronic Modulating w Duct Thermostat L Electronic Modulation w External 4 20 mA Input M Electronic Modulation w External 0 10 Vdc Input T Single Stage Direct Spark I...

Страница 7: ...t Furnace is a factory assembled power vented and low static pressure type duct furnace with a low profile cabinet The duct furnace can also be easily field converted to separated combustion The desig...

Страница 8: ...33 5 33 5 33 5 831 831 831 851 851 851 851 F Flue Size Diameter 5 5 5 6 6 6 6 127 127 127 152 152 152 152 G Air Inlet Size Diameter 5 5 5 6 6 6 6 127 127 127 152 152 152 152 Gas Inlet Natural Gas inc...

Страница 9: ...ations between 0 and 2 000 feet 610m 2 For unit installations in U S A above 2 000 feet 610 m the unit input must be field derated 4 percent for each 1 000 feet 305 m above sea level refer to local co...

Страница 10: ...by a partition not less than 18 inches 457 mm high Refer to the latest edition of NFPA 88A Parking Structures In Canada installation must be in accordance with the latest edition of CSA B149 Installat...

Страница 11: ...ibration Air Flow The installation is to be adjusted to obtain an air throughput within the range specified on the appliance rating plate Combustion Inlet Air Ventilation Inlet Air From Another Room I...

Страница 12: ...reen and block off plate locations once the unit has been flipped However due to combustion noise it is recommended to keep the air inlet screen on top for overhead installations Important If unit acc...

Страница 13: ...on for use with propane bottled gas must be made by a qualified LP gas dealer or installer He She will ensure that proper joint compounds are used for making pipe connections that air is purged from l...

Страница 14: ...ze in Internal Diameter in Length of Pipe feet meters 10 20 30 40 50 60 70 80 90 100 125 150 175 200 3 0 6 1 9 1 12 2 15 2 18 3 21 3 24 4 27 4 30 5 38 1 45 7 53 3 61 0 1 2 0 622 175 120 97 82 73 66 61...

Страница 15: ...Damage Do not over tighten the inlet gas piping into the valve This may cause stresses that will crack the valve Figure 8 Pipe installation standard controls Table 5 Gas supply pressure a a Applicabl...

Страница 16: ...rom the venter outlet before installing an elbow in the vent system An elbow should never be attached directly to the venter Any run of single wall vent pipe exposed to cold air or passing through an...

Страница 17: ...ew elbows as possible 5 Avoid running vent pipe through unheated spaces 6 When this cannot be avoided insulate the pipe to prevent condensation of moisture on the walls of the pipe 7 Do not damper the...

Страница 18: ...sance or hazard or could be detrimental to the operation of regulators relief valves or other equipment Figure 10 p 19 and Table 7 p 17 for vent terminal height and snow consideration requirements 6 T...

Страница 19: ...Vertical Flue Height 1 4 per foot Min Slope 21 mm m Thimble Roof Use Insulated Stack Outdoors Approved Vent Terminal Figure 10 Horizontally vented Category III standard combustion D9378B Condensate Dr...

Страница 20: ...ameter stated in these instructions 5 Long runs of single wall combustion air piping passing through an unheated space may require insulating if condensation becomes noticeable 6 The combustion air sy...

Страница 21: ...stems longer than 5 feet 1 5 m the system must be supported from overheard building structures at 4 feet 1 22 m maximum intervals in the United States and at 3 feet 1 m maximum intervals in Canada 9 T...

Страница 22: ...Leg and Cleanout Cap Roof Flashing Breidert Type L or Fields Approved Terminal 10 ft 3 04m Min to Wall or Adjoining Building 2 ft 609m Min Plus Max Snow Depth for Area 3 ft 1m Min Plus Max Snow Depth...

Страница 23: ...Installation GUNE SVX001A EN 23 Figure 14 Vertical arrangement single wall vent system to single wall termination Figure 15 Horizontal arrangement single wall vent system to single wall termination...

Страница 24: ...Installation 24 GUNE SVX001A EN Figure 16 Vertical arrangement single wall vent system to double wall termination Figure 17 Horizontal arrangement single wall vent system to double wall termination...

Страница 25: ...Outside walls or areas where drafts may affect the operation of the control 2 Hot Areas Areas where the sun s rays radiation or warm air currents may affect the operation of the control 3 Dead Areas A...

Страница 26: ...al Connections 26 GUNE SVX001A EN Figure 21 Tubular duct furnaces equipped with natural gas or propane LP gas single stage Figure 22 Tubular duct furnaces equipped with natural gas or propane LP gas t...

Страница 27: ...mperature of the space being heated The thermostat must be mounted on a vertical vibration free surface free of air currents and in accordance with the furnished instructions also refer to Electrical...

Страница 28: ...ust be maintained for proper operation of the duct furnace If the duct furnace is equipped with a pressure regulator on the combination gas valve follow Step 1 through Step 4 above If the duct furnace...

Страница 29: ...2 2292 96 3 001 4 000 916 1 220 2 9 722 8 4 2092 92 4 001 5 000 1 221 1 525 2 7 673 7 7 1918 88 5 001 6 000 1 526 1 830 2 4 598 7 0 1744 84 6 001 7 000 1 831 2 135 2 2 548 6 4 1594 80 7 001 8 000 2 1...

Страница 30: ...owed when the equipment was installed Have all field installed controls been installed Do you understand all the controls on this equipment If not contact your wholesaler or rep DO NOT START this equi...

Страница 31: ...ir inlet for blockage debris Clear if any found 7 Reassemble the duct furnace by replacing all parts in reverse order 8 Complete the appropriate unit start up procedure as given in the Operation secti...

Страница 32: ...lar duct furnace component index 1 Vestibule panel tube assembly heat exchanger 2 Manifold 3 Manifold bracket sub assembly 4 Inshot burner 5 Burner orifice 6 Gas valve 7 Gas inlet pipe 8 Gas inlet gro...

Страница 33: ...nd the following information to your local representative if further assistance is needed contact the manufacturer s customer service department Unit number Serial number Part description and number a...

Страница 34: ...logged main burners Clean main burner ports Misaligned orifices Replace manifold assembly Insufficient combustion air Refer to Clearances p 10 and Venting p 16 to ensure unit is properly mounted and v...

Страница 35: ...inal strip R and W Shorted circuit Check thermostat circuit for shorts or any staples piercing wires Defective thermostat If thermostat is calling after set point has been satisfied replace Defective...

Страница 36: ...or 24 V on terminals R and W1 on terminal strip Loose wiring or connection Check all wiring in the power vent circuit to ensure good connection including neutral Motor overload protection is tripping...

Страница 37: ...tus Indicates Check Repair Slow Flash Control OK no call for heat Not Applicable Fast Flash Control OK call for heat present Not Applicable Steady Off Internal control fault or no power 1 Line voltage...

Страница 38: ...drocarbons precipitated in the air to any workmanship of the installer of the Product This limited warranty is conditional upon advising the installing contractor who in turn notify the distributor or...

Страница 39: ...lio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and r...

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