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2

Section 1. Safety Information

WARNING

!

SAFETY HAZARD! 

This information is intended for use 

by individuals possessing adequate backgrounds of electrical and 
mechanical experience. Any attempt to repair a central air condition-
ing product may result in personal injury and/or property damage. 
The manufacturer or seller cannot be responsible for the interpreta-
tion of this information, nor can it assume any liability in connection 
with its use.

LIVE ELECTRICAL COMPONENTS! 

During instal-

lation, testing, servicing, and troubleshooting of this product, it may 
be necessary to work with live electrical components. Failure to fol-
low all electrical safety precautions when exposed to live electrical 
components could result in death or serious injury.

CAUTION

!

WARNING

!

CORROSION HAZARD! 

To prevent shortening its service 

life, the air handler should not be used during the finishing phases 
of construction. The low return air temperatures can lead to the 
formation of condensate. Condensate in the presence of chlorides 
and fluorides from paint, varnish, stains, adhesives, cleaning com-
pounds, and cement creates a corrosive condition which may cause 
rapid deterioration of the cabinet and internal components.

Table of Contents

Section 1. Safety Information. ...................................................................................... 2
Section 2. Unit Design. .................................................................................................. 3
Section 3. Unit Preparation. .......................................................................................... 5
Section 4. Optional Cabinet Disassembly. .................................................................. 6
Section 5. Place Unit at Location. ................................................................................ 9
Section 6. Unit Location Considerations. .................................................................. 10
Section 7. Setting the Unit - Vertical Installation. ...................................................... 15
Section 8. Setting the Unit - Horizontal Installation. ................................................. 16
Section 9. Connecting the Duct work. ....................................................................... 17
Section 10. Refrigerant Line. ...................................................................................... 18
Section 11. Refrigerant Line Brazing. ........................................................................ 19
Section 12. Condensate Drain Piping. ....................................................................... 22
Section 13. Electrical - Low Voltage. .......................................................................... 24
Section 14. Electrical - High Voltage. ......................................................................... 26
Section 15. Filters. ....................................................................................................... 28
Section 16. Unit Outline Drawing. .............................................................................. 29
Section 17. Start Up. .................................................................................................... 30
Section 18. Sequence of Operation............................................................................ 31
Section 19. Checkout Procedures. ............................................................................. 31

Note: 

Representative illustrations only included in this document. 

Most illustrations display the upflow configuration.

SAFETY HAZARD! 

Sharp Edge Hazard. Be careful of sharp 

edges on equipment or any cuts made on sheet metal while install-
ing or servicing. Personal injury may result.

CAUTION

!

CAUTION

!

HAZARDOUS VAPORS! 

Do not install an air handler 

with a non-ducted return in the same closet, alcove, or utility 
room as a fossil fuel device. Hazardous vapors can be distributed 
throughout the conditioned space and equipment damage can 
result.

Important: 

Panel damage can occur with prolonged 

exposure to POE lubricants.  Air handler front panels 
that come in contact with POE oil must be washed 
immediately with soapy water.

WARNING

!

This product can expose you to chemicals including lead, which 
are known to the State of California to case cancer and birth defects 
or other reproductive harm. For more information go to www. 
P65Warnings.ca.gov

Содержание GAF2A0A18S11EE

Страница 1: ...door systems Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficien cy optimum performance and the best overall system reliability Note All AHRI rati...

Страница 2: ...l Cabinet Disassembly 6 Section 5 Place Unit at Location 9 Section 6 Unit Location Considerations 10 Section 7 Setting the Unit Vertical Installation 15 Section 8 Setting the Unit Horizontal Installat...

Страница 3: ...of front bottom of unit in cross member Important Due to the unique design of this unit which allows the electrical wiring to be routed within the insulation do not screw cut or otherwise punc ture t...

Страница 4: ...1 Use a screwdriver to remove the two screws on Heater Panel 2 Pull top of panel out away from cabinet 3 Pull panel upward and out of channel 4 Set aside IMPORTANT Removal of the Line Set Panel is re...

Страница 5: ...3 2 Unit Accessories Accessory Number Description Fits Cabinet Size 1 BAYECAA05LG1 Electric Heater 5kW Lugs 24V Control 1 Ph A1 BAYECAA08LG1 Electric Heater 8kW Lugs 24V Control 1 Ph A1 BAYECAA10LG1 E...

Страница 6: ...onnections are secure and the plug clips are engaged STEP 1 Remove all four front panels See Section 2 2 4 1 Disassemble cabinet for installation in tight areas or as needed Section 4 Optional Cabinet...

Страница 7: ...nels and set aside Note Remove the cardboard from the bottom of the blower Cut the tie wrap and remove the foam block located at the motor Blower Support Channel STEP 4 Slide the Coil assembly out of...

Страница 8: ...nd all cross members Use a manual driver to avoid stripping screw holes Note Cross Members are removed by rotating them toward the door opening and then lifting up and out of the unit Note When carryi...

Страница 9: ...conditions should metal strap ping be attached to the unit to be used as support mechanisms for carrying or suspension purposes Approved carrying 1 Hold by the cross members within the cabinet or uni...

Страница 10: ...ns and Weight Model Number H x D x W in Unit Net Weight lbs GAF2A0A18S11EE GAF2A0A18S11SE 39 x 22 x 17 5 107 GAF2A0A24S21EE GAF2A0A24S21SE 39 x 22 x 17 5 110 GAF2A0A30S21EE GAF2A0A30S21SE 39 x 22 x 17...

Страница 11: ...unit to that orientation Note The air handlers are shipped from the factory suitable for three way application Note Entry for low voltage connections is allowed on either side of cabinet 6 2 Three Wa...

Страница 12: ...Refrigerant Connections Horizontal Left Condensate Drains Low Voltage Connections inside unit Refrigerant Connections Horizontal Left Configuration Low Voltage Connections inside unit Horizontal Right...

Страница 13: ...ut a return air duct Ducted Return Supply Duct Plenum Accessory with safety guard CAUTION HAZARDOUS VAPORS Do not install an air handler with a non ducted return in the same closet alcove or utility r...

Страница 14: ...les are to be used so that proper clearance allowances can be made for installation and future maintenance Installation of the air handler must be made prior to or at the same time as the installation...

Страница 15: ...es and duct work must be provided Isolate unit from the foundation using a suitable isolating material Typical Closet Installation 7 2 Upflow Installation TASB Installation 1 Assemble the TASB using t...

Страница 16: ...he auxiliary drain pan from the unit and from the structure Connect the auxiliary drain pan to a separate drain line and terminate according to local codes Important Due to the unique design of this u...

Страница 17: ...he air handler Reference ACCA Manual D Manual S and Manual RS along with the air handler Product Data and Service Facts for additional information Note Side return is not approved without Side Return...

Страница 18: ...rs at the indoor coil A field supplied re ducing coupling may be required 2 All AHRI listed systems are tested with 25 feet of refrigeration tubing the rated tubing diam eters are located in the elect...

Страница 19: ...gerant connec tion stubs until ready to make connections Important Heat Sensitive Bulb The TXV sensing bulb must be removed or a wet rag must be wrapped around the suction line between the Bulb and th...

Страница 20: ...insulation before brazing the suc tion line 2 Wrap the TXV sensing bulb and line section between the bulb and braze with a wet rag 3 Braze the refrigerant line connections Important Care must be taken...

Страница 21: ...Step 3 before installing the Line Set panel 4 Tighten screws on the Line Set panel Important Do not open the service valves until the refrigerant lines and indoor coil leak check and evacu ation are...

Страница 22: ...the drain lines downward a minimum of 1 4 per foot support per local codes A 1 5 minimum distance from the coil panel to the inside of the condensate tubing is recommended for coil panel removal Do n...

Страница 23: ...nding on climate and application needs Provide a means of drainage to prevent winter freeze up of condensate line Optional depend ing on climate and application needs STEP 6 Support the condensate pip...

Страница 24: ...1 Remove Coil and Blower panels by removing the four fasteners on each panel and then pulling away from the cabinet to remove 5 STEP 2 For Low voltage entry drill a 5 diameter hole size in side of bl...

Страница 25: ...en White Blue B B Blue Blue W G Y Y Yellow Yellow R Red O Orange Comfort Control Air Handler Air Conditioner Field wiring Red Blue Green W1 White Air Handler Hook up Diagram HP Red Yellow Green White...

Страница 26: ...including ground wiring must comply with national state and local codes Field wiring diagrams for supplementary electric heaters are shipped with the heater LIVE ELECTRICAL COMPONENTS During installa...

Страница 27: ...e Reducing bushings may be required for your application STEP 4 If an electric heater IS NOT being installed remove the pigtail harness from the documentation pack and connect it to the plug on the in...

Страница 28: ...talled for units that are difficult to access Airflow should not exceed the maximum rated velocity of the filter being used A bottom return filter kit BAYBRFBX100 or a front return filter kit BAYFRKIT...

Страница 29: ...29 Section 16 Unit Outline Drawing...

Страница 30: ...ONE CANCEL ON OFF ON DONE CANCEL STEP 1 Make sure all panels are securely in place and that all wiring has been properly dressed and secured 17 2 System Start Up 17 1 System Charge Adjustments System...

Страница 31: ...contactor 2 R G contacts close on comfort control sending 24VAC to the blower relay 3 Relay contacts 1 and 3 close 4 The blower will now run on the selected speed Speed is field selectable 5 Contacts...

Страница 32: ...ighway Tyler TX 75707 www trane com The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice Trane...

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