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10 

 UH1-DH1-SF-1L

Service Facts

PERIODIC SERVICING REQUIREMENTS

WARNING

!

Disconnect power to the unit before removing the blower 

door.

Failure to follow this warning could result in personal 

injury from moving parts.

  1.  GENERAL INSPECTION – 

Examine the furnace 

installation annually for the following items:

 

a.  All flue product carrying areas external to the fur-

nace (i.e. chimney, vent connector) are clear and free 

of obstruction.  A vent screen in the end of the vent 

(flue) pipe must be inspected for blockage annually.

 

b.  The vent connector is in place, slopes upward and is 

physically sound without holes or excessive corro-

sion.

 

c.  The return air duct connection(s) is physically 

sound, is sealed to the furnace and terminates out-

side the space containing the furnace.

 

d.  The physical support of the furnace should be sound 

without sagging, cracks, gaps, etc., around the base 

so as to provide a seal between the support and the 

base.

 

e.  There are no obvious signs of deterioration of the fur-

nace.

  2.  FILTERS – Filters should be cleaned or replaced (with 

high velocity filters only), monthly and more frequently 

during high use times of the year such as midsummer 

or midwinter.

  3.  BLOWERS – The blower size and speed determine the 

air volume delivered by the furnace. The blower mo-

tor bearings are factory lubricated and under normal 

operating conditions do not require servicing.  If motor 

lubrication is required it should only be done by a 

qualified servicer.  Annual cleaning of the blower wheel 

and housing is recommended for maximum air output, 

and this must be performed only by a qualified servicer 

or service agency.

WARNING

!

Do NOT touch igniter. It is extremely hot.

Failure to follow this warning could result in severe burns.

  4.  IGNITER – This unit has a special hot surface direct igni-

tion device that automatically lights the burners. Please 

note that it is very fragile and should be handled with care.

WARNING

!

CARBON MONOXIDE POISONING HAZARD 

Failure to follow the service and/or periodic maintenance 

instructions for the furnace and venting system, could 

result in carbon monoxide poisoning or death.

  5.  BURNERS – Gas burners do not normally require 

scheduled servicing, however, accumulation of foreign 

material may cause a yellowing flame or delayed igni-

tion. Either condition indicates that a service call is 

required. For best operation, burners should be cleaned 

annually by a qualified servicer. 

    Turn off gas and electric power supply. To clean burn-

ers, remove burner box cover (6 to 8 screws) and the top 

burner bracket.  Lift burners from orifices.

NOTE: 

Be careful NOT to break igniter when removing burn-

ers. Clean burners with brush and/or vacuum cleaner. 

 Reassemble parts by reversal of the above procedure.

WARNING

!

CARBON MONOXIDE POISONING HAZARD 

Failure to follow the service and/or periodic maintenance 

instructions for the furnace and venting system, could 

result in carbon monoxide poisoning or death.

NOTE: 

On LP (propane) units, some light yellow tipping of the 

outer mantle is normal. Inner mantle should be bright 

blue.
Natural gas units should not have any yellow tipped 

flames. This condition indicates that a service call is 

required. For best operation, burners should be cleaned 

annually by a qualified servicer.

NOTE: 

On LP (propane) units, due to variations in BTU content 

and altitude, servicing may be required at shorter inter-

vals.

  6.  HEAT EXCHANGER/FLUE PIPE – 

These items must 

be inspected for signs of corrosion, and/or deterio-

ration at the beginning of each heating season by 

a qualified service technician and cleaned annu-

ally for best operation. To clean flue gas passages, 

follow recommendations below:

 

a.  Turn off gas and electric power supply.

 

b.  Inspect flue pipe exterior for cracks, leaks, holes or 

leaky joints. Some discoloration of PVC pipe is nor-

mal.

 

c.  Remove burner compartment door from furnace.

 

d.  Inspect around insulation covering flue collector 

box. Inspect induced draft blower connections from 

recuperative cell and to the flue pipe connection.

 

e.  Remove burners. (See 5.)

 

f.  Use a mirror and flashlight to inspect interior of 

heat exchanger, be careful not to damage the igniter, 

flame sensor or other components.

 

g.  If any corrosion is present, contact a service agency. 

Heat exchanger should be cleaned by a qualified 

service technician.

 

h.  After inspection is complete replace burners, and all 

furnace doors.

 

i.  Restore gas supply. Check for leaks using a soap 

solution. Restore electrical supply. Check unit for 

normal operation.

  7.  FURNACE CONDENSATE DRAIN TUBES – Conden-

sate drain tubes must be checked periodically to assure 

that condensate can flow freely from unit to drain. If 

a drain problem cannot be corrected, call a qualified 

servicer.

  8.  COOLING COIL CONDENSATE DRAIN – If a cooling 

coil is installed with the furnace, condensate drains 

should be checked and cleaned periodically to assure 

that condensate can drain freely from coil to drain. If 

condensate cannot drain freely water damage could oc-

cur.  (See Condensate Drain in Installer’s Guide.)

CAUTION

!

Label all wires prior to disconnection when servicing 

controls.  Wiring errors can cause improper and dangerous 

operation. 

Verify proper operation after servicing.

Содержание DH1B040A9241C Series

Страница 1: ...tal 60 000 57 000 30 60 95 94 2 DIRECT 10 x 7 1 4 See Fan Performance Table 1 3 1075 115 1 60 Centrifugal Direct 1 1 15 3450 115 1 60 1 75 No High Velocity 1 17x25 1in 2 Round Aluminized Steel Type I...

Страница 2: ...ltiport Inshot 6 115 1 60 12 9 20 1 2 H x W x D 41 3 4 x 26 1 2 x 30 1 2 205 193 UH1D100A9601C Upflow Horizontal 97 000 92 150 35 65 95 94 2 DIRECT 11 x 10 1 4 See Fan Performance Table 3 4 1100 115 1...

Страница 3: ...t Inshot 6 115 1 60 12 9 20 1 2 H x W x D 41 3 4 x 26 1 2 x 30 1 2 205 193 DH1C085A9481C Downflow Horizontal 80 000 76 000 30 60 95 0 DIRECT 11 x 10 1 4 See Fan Performance Table 1 2 1075 115 1 60 Cen...

Страница 4: ...l be de energized The indoor blower motor will continue to run for the fan off period Field selectable at 60 100 140 or 180 seconds then be de energized by the control module CARBON MONOXIDE POISONING...

Страница 5: ...erate fiber concentrations requiring additional respiratory protection Use the appropriate NIOSH approved respirator in these situations FIRST AID MEASURES Eye Contact Flush eyes with water to remove...

Страница 6: ...6 UH1 DH1 SF 1L Service Facts continued on next page WIRING DIAGRAM From Dwg D345803P01 Rev A...

Страница 7: ...UH1 DH1 SF 1L Service Facts 7 SCHEMATIC DIAGRAM From Dwg D345803P01 Rev A...

Страница 8: ...8 UH1 DH1 SF 1L Service Facts continued on next page WIRING DIAGRAM From Dwg D345804P01 Rev A...

Страница 9: ...UH1 DH1 SF 1L Service Facts 9 SCHEMATIC DIAGRAM From D345804P01 Rev A...

Страница 10: ...cover 6 to 8 screws and the top burner bracket Lift burners from orifices NOTE Be careful NOT to break igniter when removing burn ers Clean burners with brush and or vacuum cleaner Reassemble parts b...

Страница 11: ...7 1636 1416 1192 UH1C100A9481C 4 3 2 1 HIGH Black MED HIGH Blue MED LOW Yellow LOW Red 1982 1892 1759 1593 1912 1832 1712 1557 1836 1765 1660 1521 1761 1696 1604 1485 1679 1621 1536 1433 1593 1538 146...

Страница 12: ...460 375 561 462 378 308 459 363 286 235 DH1B065A9421C 4 3 2 1 HIGH Black MED HIGH Blue MED LOW Yellow LOW Red 1501 1442 1346 1225 1453 1393 1308 1197 1402 1341 1263 1160 1344 1285 1212 1116 1283 1227...

Страница 13: ...ing External Gas Valve Circuit Fault 25 8 Flash Troubleshooting Low Flame Sense Fault 26 9 Flash Troubleshooting Igniter Relay Fault 27 Furnace PSC Fan Motor No Air Flow The following pages include tr...

Страница 14: ...cles 10 Cir Blower on Delay Heat 45 Seconds Cir Blower on Delay Cool 2 Seconds IND Output 2 2FLA 3 5 LRA 120VAC Humidifier Air Cleaner Max Load 1 0 A 120VAC For upflow models replace with part CNT0754...

Страница 15: ...t Continuous ON Replace IFC Continuous OFF Check Power 2 Flashes System Lockout Retries or Recycles exceeded 3 Flashes Pressure Switch Error 4 Flashes Open High Limit Device 5 Flashes Flame sensed whe...

Страница 16: ...ge present from transformer and fuse good YES NO Repair low voltage wiring replace transformer or fuse as needed Repair high voltage connection to unit What is the fault light flash code See FAULT LED...

Страница 17: ...heck operation YES Disconnect electrical power to furnace Connect manometer to oulet gas pressure connector NO Cycle power to furnace and call for heat YES DEFINITION RETRY Lock Out 3 unsuccessful tri...

Страница 18: ...18 UH1 DH1 SF 1L Service Facts...

Страница 19: ...e switch is okay Re attach wire to PS NO Note 1 24 volts Open Switch 0 volts Closed Switch DEFINITION An error has occurred with the P S The error will be reported indicating that the pressure switch...

Страница 20: ...r temperature above 85 F NO Return air temperature is above max limit YES Check for loose insulation or other objects within furnace air stream NO Is outlet manifold gas pressure within specifications...

Страница 21: ...rom burners impinging on sides of heat exchanger NO YES When fan comes on do flames stay consistent Replace heat exchanger Check operation NO Replace Roll out switch Check operation YES DEFINITION Lim...

Страница 22: ...iping per installation instructions Using a back up wrench install new gas valve Check operation Inspect gas supply for leaks and have gas supplier check gas quality Are there signs of moisture or deb...

Страница 23: ...to furnace YES Reverse 120 vac power leads to furnace wiring Reconnect power Check operation Connect volt meter to black incoming and chassis ground at burner box NO Does meter read 120 vac Disconnec...

Страница 24: ...Circuit Error 24 volts is present when it should not be present Is 24 VAC nominal voltage present between Red lead at gas valve connection to chassis ground Turn Comfort Control to OFF position Correc...

Страница 25: ...es with flame sensor Meter must be set up for DC micro amp scale Is flame current measured less than 1 0 micro amp DC Cycle power to furnace and call for heat Replace flame sensor Check operation Is f...

Страница 26: ...ted Verify igniter harness is not damaged and connectors are tight Disconnect igniter and check resistance Is resistance reading between 37 70 ohms at 75F NO Replace ignitor Check operation YES 9 Flas...

Страница 27: ...r Is fuse blown YES Replace fuse NO Is 24 VAC measured between G and B C at the low voltage connections Check thermostat and wiring to thermostat YES NO Is line voltage measured between motor common a...

Страница 28: ...it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor Literature Order Number UH1...

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