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16

18-CD19D6-32

Installer’s Guide

PVC VENT FITTING MATERIAL

These fittings are available from your Gas Furnace
Distributors.
Straight Pipe Sections, Couplings, 45° Elbows, 60° El-
bows, 90° Elbows, Vent or Sanitary Tee, or other neces-
sary fittings may be 2", 2½", 3", or 4" diameter. The al-
lowable materials are shown in Table 8.

VENT FITTING MATERIAL – PLASTIC

Gas and liquid tight single wall vent fittings, designed
for resistance to corrosive flue condensate, MUST be
used throughout.
Listed in Table 10 & 11 are 2", 2½", 3", and 4" size fittings
that meet these requirements. The materials listed are
various grades of PVC and ABS plastic.
PIPE JOINTS: All joints must be fastened and sealed to
prevent escape of combustion products into the build-
ing.

NOTE:
It is recommended that the first joints from the furnace
be connected and sealed with high temperature RTV.
This will enable the pipes to be removed later without
cutting.
Be sure to properly support these joints.

BONDING OF PVC

Commercially available solvent cement must be used to
join the pipe and fittings. Follow instructions on the
container carefully.
Procedure for Cementing Joints:

1. Cut pipe square, remove ragged edges and burrs.

Chamfer end of pipe, then clean fitting socket and
pipe joint area of all dirt, grease, moisture or chips.

TABLE 9

PLASTIC PIPE DESIGNATIONS

PVC

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

F891

CELLULAR CORE

*158

ASTM F891

D2665

DWV PIPE

**158

ASTM D2665

D1785

SCH 40, 80, 120

**158

ASTM D1785

D2241

SDR SERIES

**158

ASTM D2241

CPVC

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

 MARKING

D2846

CPVC 41

**212

ASTM D2846

F441

SCH 40, 80

**212

ASTM F441

F442

SDR SERIES

**212

ASTM F442

ABS

ASTM STANDARD

PIPE TYPE

ALLOWABLE TEMPERATURE

MARKING

D2661

SCH 40 DWV

***180

ASTM D2661

F628

SCH 40 DWV CELLULAR CORE

***180

ASTM F628

  *     - Allowable temperatures based on classifications covered in ASTM D4396 [Deflection Temps Under Load (264 PSI)]
  **   - Allowable temperatures based on classifications covered in ASTM D1784 [Deflection Temps Under Load (264 PSI)]
  *** - Allowable temperatures based on classifications covered in ASTM D3965 [Deflection Temps Under Load (264 PSI)]

2. After checking pipe and socket for proper fit, wipe

socket and pipe with cleaner-primer. Apply a liberal
coat of primer to inside surface of socket and out-
side of pipe.
DO NOT ALLOW PRIMER TO DRY BEFORE AP-
PLYING CEMENT.

3. Apply a thin coat of cement evenly in the socket.

Quickly apply a heavy coat of cement to the pipe
end and insert pipe into fitting with a slight twisting
movement until it bottoms out.

4. Hold the pipe in the fitting for 30 seconds to pre-

vent tapered socket from pushing the pipe out of
the fitting.

5. Wipe all excess cement from the joint with a rag.

Allow 15 minutes before handling. Cure time varies
according to fit, temperature and humidity.

NOTE:
Follow venting instructions carefully when using PVC
cement.

IMPORTANT:

All joints must be water tight. Flue condensate is some-
what acidic, and leaks can cause equipment damage.

Connection of the pipe and collar of the 

combustion

air inlet

 should just be a friction fit. It is recommended

that the inlet air joint be sealed with RTV type sealant
to allow the joint to be separated for possible future ser-
vice. The inlet and vent pipes must be properly sup-
ported throughout the entire length.

Содержание *DC1B060A9361A

Страница 1: ...This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UX1C080A9601A UX1C100A9361A UX1C100A9481A UX1D10...

Страница 2: ...be within nameplate mark ing e 100 of the furnace combustion air require ment must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below f...

Страница 3: ...ation If damage to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and...

Страница 4: ...tion source are located not less than 18 inches 46 cm above the floor and the furnace must be located or protected to avoid physical damage from ve hicles IMPORTANT The furnace must be installed level...

Страница 5: ...18 CD19D6 32 5 Installer s Guide From Dwg 21C341884 Rev 6 UX C OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 6: ...6 18 CD19D6 32 Installer s Guide DX C DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES From Dwg 21C341885 Rev 6...

Страница 7: ...to the furnace The remaining bracket is placed as close to center as possible horizontally between the coil case front and the furnace bottom channel for downflow horizontal furnace Use four of the s...

Страница 8: ...ed hobby or craft rooms Furnaces installed near chemical storage areas Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combus tion Permanent wave so...

Страница 9: ...ent open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or s...

Страница 10: ...sides or 2 one side and the bottom or 3 just the bottom All return air duct systems should provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in o...

Страница 11: ...not supplied with unit TYPICAL UPFLOW RETURN AIR FILTER INSTALLA TIONS These furnaces require high velocity type air filters The optional filters may be located within the furnace blower compartment...

Страница 12: ...ace cabinet side See Figures 13 14 16 NOTE Remove the bottom front channel to install the filter rack in the 14 1 2 width cabinet furnaces Filter Rack Furnace Cabinet Side Filter Rack Retaining Screw...

Страница 13: ...side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15 17...

Страница 14: ...LOW FILTER CLIP BRACKET INSTALLATION KIT09224 1 Determine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes...

Страница 15: ...the diameter rise and lateral of the existing venting system as well as quantity and type of bends c Use the appropriate tables in the latest edition of the National Fuel Gas Code ANSI Z223 1 CAN CGA...

Страница 16: ...BLE TEMPERATURE MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D266...

Страница 17: ...ED 15 60 130 NOT ALLOWED 25 70 130 NOTES First letter may be A or T 1 The INLET AIR of one pipe systems require the installation of a 90 elbow to prevent dust and debris from falling straight into the...

Страница 18: ...aximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED...

Страница 19: ...y is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installation Instructi...

Страница 20: ...d space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local codes POSSIBLE CONFIGURATIO...

Страница 21: ...GRADE WHICHEVER IS GREATER 1 2 BAYAIR30AVENTA Sidewall Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimum dimensions are 12 x12 Shield must be fastened to both in...

Страница 22: ...FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE UPWARD PITCH 1 4 PER FOOT STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMIN...

Страница 23: ...CAP COMBUSTION AIR ROOF FLASHING BOOT FIELD SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF 24 IN A...

Страница 24: ...e wall flue pipe and masonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be con nected to chimney with separate entry...

Страница 25: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installa...

Страница 26: ...ctory supplied only with the following models UC120 DC120 UX120 UY120 UX100 UY100 UX808C960 and all DX DY models LABEL SAYS TOP STRAIGHT SIDE MUST BE ON BOTTOM FOR PROPER CONDENSATE DRAINAGE WHEN THE...

Страница 27: ...rain tap of the inducer which is lo cated 90 clockwise around the inducer Move the cap from that drain tap to the unused drain tap On upflow units plug the hole in the blower deck where the tube went...

Страница 28: ...NG A 1 STAGE HEATING THERMOSTAT NO COOLING Primary drain vent stack must terminate below secondary heat exchanger condensate drain outlet To drain opening If upflow furnace is installed over a finishe...

Страница 29: ...xternal electrical source is utilized OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 From drawing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SE...

Страница 30: ...AY SEE NOTE 4 B C B C B C From Dwg 21B341422 Rev 3 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEAT 1 STAGE COOL THERMOSTAT 1 ST...

Страница 31: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING R GAS PIPING The upflow horizon...

Страница 32: ...e by the heating value of the gas obtained from the utility company and compare to the nameplate rating This must not exceed the nameplate rating 7 Changes can be made by adjusting the manifold pressu...

Страница 33: ...with the furnace If a change of orifices is required to correct the furnace input rating Refer to Table 17 TABLE 15 FINAL MANIFOLD PRESSURE SETTINGS FUEL PRESSURE NATURAL GAS 3 5 W C LP GAS 11 0 W C...

Страница 34: ...andard of Canada Natural Gas and Propane Installation Code CSA 149 1 Installation of this furnace at altitudes above 2 000 ft 610m shall be made in accordance with the listed high Altitude Conversion...

Страница 35: ...stall the burner box cover if adjustment or replacement of the flame sensor hot surface igniter or main burner orifices have required removal of the cover TABLE 18 Orifice Twist Drill Size If Installe...

Страница 36: ...d contact the service agency designated by your dealer To shut off For complete shut down Flip the switch on the main gas valve to the OFF position See Figure 58 59 Disconnect the electrical supply to...

Страница 37: ...the furnace drain pan The pressure switch contacts will open and remain open not al lowing unit operation The unit will not operate un til the condensate drain has been cleared and the condensate flow...

Страница 38: ...38 18 CD19D6 32 Installer s Guide...

Страница 39: ...ed 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem 4 Flashes Open Temperature Limit Circuit 5 Flashes Flame sensed when no flame should b...

Страница 40: ...rovement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor Literature Order Nu...

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