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18-CD19D6-32

15

Installer’s Guide

GENERAL VENTING

The following steps shall be followed with each appli-
ance remaining connected to the common venting sys-
tem placed in operation, while the other appliances re-
maining connected to the common venting system are
not in operation.

1. Seal any unused openings in the common venting

system.

2. Visually inspect the venting system for proper size

and horizontal pitch and determine there is no
blockage or restriction, leakage, corrosion or other
deficiencies which could cause an unsafe condition.

3. Insofar as is practical, close all building doors and

windows and all doors between the space in which
the appliances remaining connected to the common
venting system are located and other spaces of the
building. Turn on clothes dryers and any appliances
not connected to the common venting system. Turn
on any exhaust fans, such as range hoods and bath-
room exhausts, so they will operate at maximum
speed. Do not operate a summer exhaust fan, close
fireplace dampers.

4. Follow the lighting instructions. Place the appliance

being inspected in operation. Adjust thermostat so
appliance will operate continuously.

5. Test for spillage at the draft hood relief opening af-

ter 5 minutes of main burner operation. Use the
flame of a match or candle, or smoke from a ciga-
rette, cigar, or pipe.

6. After it has been determined that each appliance re-

maining connected to the common venting system
properly vents when tested as outlined above, re-
turn door, windows, exhaust fans, fireplace dampers
and any other gas-burning appliance to their previ-
ous conditions of use.

If improper venting is observed during any of the above
tests, the remaining common venting system must be
corrected. Correction of the remaining common vent
system should be done by referring to the latest edition
of the National Fuel Gas Code (ANSI Z223.1) • CAN/
CGA 

B149.1 Installation Codes or “Exhibit J” of

ANSI Z21.47 • CAN/ CGA-2.3 Standards. The following
are general steps to be used to correct or resize a re-
maining vent system when a furnace which may not be
common vented is removed from the system:

a. Determine the Btu per hour input of all remain-

ing appliances attached to the venting system.

b. Determine the diameter, rise, and lateral of the

existing venting system, as well as quantity and
type of bends.

c. Use the appropriate tables in the latest edition of

the National Fuel Gas Code (ANSI 

Z223.1 •

CAN/ CGA B149.1 Installation Codes or “Exhibit
J” of ANSI Z21.47 • CAN/ CGA-2.3 Standards.
“Exhibit J” includes examples and drawings of
typical venting systems.

IMPORTANT:

These furnaces may be installed as Direct Vent (sealed
combustion) or as Nondirect vent (single pipe). The fur-
naces are shipped 

DIRECT VENT 

with sealed combus-

tion.

For 

DIRECT VENT APPLICATION:

 The furnaces must be

vented to the exterior of the house and combustion air
MUST come through the inlet air pipe FROM OUTSIDE
AIR.

For 

NONDIRECT VENT APPLICATION:

 The furnace shall

be vented to the exterior of the house, but combustion air
may enter from the surrounding area as long as combus-
tion air requirements are met. (See AIR FOR COMBUS-
TION AND VENTILATION)

THIS FURNACE MUST BE VENTED TO THE OUT-
DOORS.
THESE FURNACES ARE INDUCED DRAFT VENTED
AND MUST 

NOT

 BE CONNECTED TO ANY VENT

SERVING ANOTHER APPLIANCE.  PLEASE NOTE
THAT THESE FURNACES USE 

POSITIVE-

PRESSURE

 VENT SYSTEMS.

Proper venting is essential to obtain maximum effi-
ciency from a condensing furnace.  Proper installation
of the vent system is necessary to assure drainage of
the condensate and prevent deterioration of the vent
system.
American Gas Association has certified the design of
condensing furnaces for a minimum of 0" clearance
from combustible materials with a single wall plastic
vent pipe.
The recommended system is assembled from 2", 2-1/2",
or 3" plastic pipe and fittings (See Table 9, page 17).
Where the system is routed to the outdoors through an
existing masonry chimney containing flue products
from another gas appliance, or where required by local
codes, then 3" venting of Type 29-4C stainless steel
must be used in place of PVC material.
These furnaces have been classified as CATEGORY IV
furnaces in accordance with the latest edition of
ANSI Z21.47 • CAN/ CGA-2.3 Standards. Category IV
furnaces operate with positive vent pressure and with a
vent gas temperature less than 140°F above the
dewpoint. These conditions require special venting sys-
tems, which must be gas tight and water tight.

NOTE:
When an existing furnace is removed from a venting
system serving other gas appliances, the venting sys-
tem is likely to be too large to properly vent the re-
maining attached appliances.

Содержание *DC1B060A9361A

Страница 1: ...This Document is customer property and is to remain with this unit Please return to service information pack upon completion of work Installer s Guide UX1C080A9601A UX1C100A9361A UX1C100A9481A UX1D10...

Страница 2: ...be within nameplate mark ing e 100 of the furnace combustion air require ment must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below f...

Страница 3: ...ation If damage to contents is found report the damage immediately to the de livering agency Codes and local utility requirements governing the installation of gas fired equipment wiring plumbing and...

Страница 4: ...tion source are located not less than 18 inches 46 cm above the floor and the furnace must be located or protected to avoid physical damage from ve hicles IMPORTANT The furnace must be installed level...

Страница 5: ...18 CD19D6 32 5 Installer s Guide From Dwg 21C341884 Rev 6 UX C OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Страница 6: ...6 18 CD19D6 32 Installer s Guide DX C DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES From Dwg 21C341885 Rev 6...

Страница 7: ...to the furnace The remaining bracket is placed as close to center as possible horizontally between the coil case front and the furnace bottom channel for downflow horizontal furnace Use four of the s...

Страница 8: ...ed hobby or craft rooms Furnaces installed near chemical storage areas Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combus tion Permanent wave so...

Страница 9: ...ent open ings one commencing within 12 inches of the top and one commencing within 12 inches of the bot tom of the enclosure The openings shall communi cate directly or by ducts with the outdoors or s...

Страница 10: ...sides or 2 one side and the bottom or 3 just the bottom All return air duct systems should provide for installa tion of return air filters 1 Determine the appropriate position to set the furnace in o...

Страница 11: ...not supplied with unit TYPICAL UPFLOW RETURN AIR FILTER INSTALLA TIONS These furnaces require high velocity type air filters The optional filters may be located within the furnace blower compartment...

Страница 12: ...ace cabinet side See Figures 13 14 16 NOTE Remove the bottom front channel to install the filter rack in the 14 1 2 width cabinet furnaces Filter Rack Furnace Cabinet Side Filter Rack Retaining Screw...

Страница 13: ...side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15 17...

Страница 14: ...LOW FILTER CLIP BRACKET INSTALLATION KIT09224 1 Determine the location to be used The furnace cabinet has dimples for location of the alternate furnace clips Side return only Pre drill clearance holes...

Страница 15: ...the diameter rise and lateral of the existing venting system as well as quantity and type of bends c Use the appropriate tables in the latest edition of the National Fuel Gas Code ANSI Z223 1 CAN CGA...

Страница 16: ...BLE TEMPERATURE MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D266...

Страница 17: ...ED 15 60 130 NOT ALLOWED 25 70 130 NOTES First letter may be A or T 1 The INLET AIR of one pipe systems require the installation of a 90 elbow to prevent dust and debris from falling straight into the...

Страница 18: ...aximum length limit shown in the table above See Note 7 below for exception The inlet pipe can be of a larger diameter but never smaller than the vent pipe 3 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED...

Страница 19: ...y is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer s Installation Instructi...

Страница 20: ...d space HORIZONTAL VENTING THROUGH WALL These furnaces may be installed as direct vent as shipped or as nondirect vent Installation must conform to national state and local codes POSSIBLE CONFIGURATIO...

Страница 21: ...GRADE WHICHEVER IS GREATER 1 2 BAYAIR30AVENTA Sidewall Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimum dimensions are 12 x12 Shield must be fastened to both in...

Страница 22: ...FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE UPWARD PITCH 1 4 PER FOOT STRAPS OR OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMIN...

Страница 23: ...CAP COMBUSTION AIR ROOF FLASHING BOOT FIELD SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED MAINTAIN 12 IN 18 IN FOR CANADA MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL MAXIMUM OF 24 IN A...

Страница 24: ...e wall flue pipe and masonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be con nected to chimney with separate entry...

Страница 25: ...detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installa...

Страница 26: ...ctory supplied only with the following models UC120 DC120 UX120 UY120 UX100 UY100 UX808C960 and all DX DY models LABEL SAYS TOP STRAIGHT SIDE MUST BE ON BOTTOM FOR PROPER CONDENSATE DRAINAGE WHEN THE...

Страница 27: ...rain tap of the inducer which is lo cated 90 clockwise around the inducer Move the cap from that drain tap to the unused drain tap On upflow units plug the hole in the blower deck where the tube went...

Страница 28: ...NG A 1 STAGE HEATING THERMOSTAT NO COOLING Primary drain vent stack must terminate below secondary heat exchanger condensate drain outlet To drain opening If upflow furnace is installed over a finishe...

Страница 29: ...xternal electrical source is utilized OUTDOOR UNIT NO TRANSFORMER SEE NOTE 6 From drawing B340388 Rv 2 SEE NOTE 8 FURNACE B C B C TO 115 V 1 PH 60 HZ POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 EAC SE...

Страница 30: ...AY SEE NOTE 4 B C B C B C From Dwg 21B341422 Rev 3 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEAT 1 STAGE COOL THERMOSTAT 1 ST...

Страница 31: ...P LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING R GAS PIPING The upflow horizon...

Страница 32: ...e by the heating value of the gas obtained from the utility company and compare to the nameplate rating This must not exceed the nameplate rating 7 Changes can be made by adjusting the manifold pressu...

Страница 33: ...with the furnace If a change of orifices is required to correct the furnace input rating Refer to Table 17 TABLE 15 FINAL MANIFOLD PRESSURE SETTINGS FUEL PRESSURE NATURAL GAS 3 5 W C LP GAS 11 0 W C...

Страница 34: ...andard of Canada Natural Gas and Propane Installation Code CSA 149 1 Installation of this furnace at altitudes above 2 000 ft 610m shall be made in accordance with the listed high Altitude Conversion...

Страница 35: ...stall the burner box cover if adjustment or replacement of the flame sensor hot surface igniter or main burner orifices have required removal of the cover TABLE 18 Orifice Twist Drill Size If Installe...

Страница 36: ...d contact the service agency designated by your dealer To shut off For complete shut down Flip the switch on the main gas valve to the OFF position See Figure 58 59 Disconnect the electrical supply to...

Страница 37: ...the furnace drain pan The pressure switch contacts will open and remain open not al lowing unit operation The unit will not operate un til the condensate drain has been cleared and the condensate flow...

Страница 38: ...38 18 CD19D6 32 Installer s Guide...

Страница 39: ...ed 3 Flashes Draft Pressure Error Possible problems a Venting problem b Pressure switch problem c Inducer problem 4 Flashes Open Temperature Limit Circuit 5 Flashes Flame sensed when no flame should b...

Страница 40: ...rovement it reserves the right to change design and specifications without notice Trane 6200 Troup Highway Tyler TX 75707 For more information contact your local dealer distributor Literature Order Nu...

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