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Disassembly

16

 CVHS-SVN04E-EN

9. Support compressor on wood blocks or plywood to 

prevent damage to the compressor or wrap pipe 
components.

10. Remove the compressor/motor assembly. Remove the 

two locating roll pins from the compressor and/or 
compressor base. Grip each pin and pull out of its hole; 
at this point, remove the compressor/motor assembly.

Economizer Removal

Use the following steps to remove the economizer if 
additional horizontal clearance is required.

1. Support the weight of the economizer with a movable 

floor jack. Do NOT lift the economizer; simply support 
it. Maximum economizer weight is provided in

Table 1, 

p. 8

; also see submittal.

2. If the unit has insulation, remove the insulation and 

loosen the hex head screws on the condenser liquid 
line flange. Loosen the hex head screws on the 
evaporator liquid line flange. Se

Figure 15

. Do NOT 

remove the screws at this time.

Figure 14.

Casting identifies lifting points by 
component

 

NOTICE

Handle with Care!

Failure to follow instructions below could result in 
equipment damage. 
The cast iron base of the compressor and the discharge 
flange of the volute can be broken easily if rough 
handling of the compressor/motor assembly is allowed. 
Take great care to prevent this breakage when removing 
the compressor/motor assembly and setting it down, or 
when moving it laterally on the floor (e.g., on rollers, etc). 
Take extra care to gently sit the compressor/motor 
assembly down and avoid letting it swing or drop into an 
obstruction while lifting or moving it.

WARNING

Heavy Objects!

Failure to follow instructions below or properly lift 
component could result in component dropping and 
possibly crushing operator/technician which could 
result in death or serious injury, and equipment or 
property-only damage. Ensure that all the lifting 
equipment used is properly rated for the weight of the 
component being lifted. Each of the cables (chains or 
slings), hooks, and shackles used to lift the component 
must be capable of supporting the entire weight of the 
component. Lifting cables (chains or slings) may not be 
of the same length. Adjust as necessary for even 
component lift.

WARNING

Refrigerant under Positive Pressure!

Failure to follow instructions below could result in an 
explosion which could result in death or serious injury 
or equipment damage. System contains refrigerant and 
may be under positive pressure. Recover refrigerant to 
relieve pressure before opening the system. See unit 
nameplate for refrigerant type. Do not use non-
approved refrigerants, refrigerant substitutes, or 
refrigerant additives.

Содержание CVHS

Страница 1: ...and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literatur...

Страница 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Страница 3: ...Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane produc...

Страница 4: ...Starter Removal 10 Purge Unit Removal 11 Control Panel Removal 12 Tracer AdaptiView Display Arm Removal 13 Compressor Motor Assembly Removal 13 Economizer Removal 16 Condenser Evaporator Disassembly...

Страница 5: ...t waterbox hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHS Components page 1 of 2 Condenser Evaporator Economizer Motor Casting Compressor Base...

Страница 6: ...Components and Weights 6 CVHS SVN04E EN Figure 1 CVHS Components page 2 of 2 Condenser Discharge Connection B 2nd Volute Discharge 1st Volute Discharge Wrap Around Pipe...

Страница 7: ...te The holes on the top of the drive can be used for lifting the drive Figure 2 CVHS drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 51 5 16 6...

Страница 8: ...t lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes a a Optional waterbox hinges each waterbox hinge weighs 35 lb 15 9 kg optional waterbox hinges are not included in the estimated max...

Страница 9: ...eed the published weights Always use rigging and lifting devices in accordance with the applicable instructions for such devices Cap or cover open lines to prevent entry of foreign material Note Addit...

Страница 10: ...tor technician which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the component being li...

Страница 11: ...e as built wiring diagrams for connection locations Purge Unit Removal To remove the purge assembly from the top of the condenser 1 Isolate the purge unit from the condenser shell by closing the vapor...

Страница 12: ...Then lift the panel clear Store the panel in a clean dry area Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing c...

Страница 13: ...e w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge al...

Страница 14: ...Figure 11 Figure 9 Lubrication system Figure 10 Lubrication system detail Cut for coupling WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in compon...

Страница 15: ...cond stage suction hex head screws 7 If required by installation dimension constraints remove the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe fro...

Страница 16: ...assembly is allowed Take great care to prevent this breakage when removing the compressor motor assembly and setting it down or whenmovingit laterally on thefloor e g onrollers etc Take extra care to...

Страница 17: ...sure to install new O rings at the appropriate joints 11 Torque all screws to specifications Consult with your Trane service group for specific torques for your economizer design Condenser Evaporator...

Страница 18: ...ondenser shells in the reverse order Note Install the top screws first as these have limited clearance and act as dowel pins 5 Torque all screws to specifications listed in Table 2 p 21 Optional Hinge...

Страница 19: ...sembly CVHS SVN04E EN 19 Each waterbox hinge weighs 35 lb 15 9 kg refer to Table 1 p 8 for condenser and evaporator waterbox maximum weights Figure 19 Example of CVHS hinged waterbox option marine wat...

Страница 20: ...otect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the hex head screws in the compressor base and discharge flange conne...

Страница 21: ...holes do not line up with the tube sheet perform the following procedure 1 Move waterbox into position 2 Install the hex head screws for the waterbox and hand tighten 3 Lift and hold the waterbox as h...

Страница 22: ...r or brass threads become too soft and or Loctite loses its sealing capability due to excess heat 2 Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing 1...

Страница 23: ...eed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chil...

Страница 24: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

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