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Disassembly

CVHS-SVN04E-EN

15 

b. Remove the suction elbow hex head screws at the 

compressor and evaporator connections.

c. Lift the suction elbow from the chiller being careful 

to avoid damage to flange surfaces.

Note:

Compressor assembly can be removed 
with wrap pipe still installed.

d. Unscrew the economizer vent pipe at the first stage 

volute connection and at the economizer 
connection.

e. The two-piece wrap pipe has four lifting tabs. You 

will need three lifting clevises to remove the pipe. A 
Crosby screw pin shackle, model S-209, stock 
number 1018482 with a 5/8-in. pin is acceptable as 
shown in 

Figure 11

.

f. Remove the first stage discharge volute hex head 

screws and the second stage suction hex head 
screws.

7.

If required by installation dimension constraints, 

remove the two-piece wrap pipe. The wrap pipe can be 
disassembled at the mid-flange joint.

a. Lift the wrap pipe from the chiller, being careful to 

avoid damaging flange surfaces.

b. Install protective covers on the evaporator, wrap 

pipe, and compressor connections. Plastic secured 
with duct tape makes an adequate cover if no heavy 
objects are set on the openings.

c. Remove the second stage volute-to-condenser hex 

head screws.

8. Use designated lift point for level lift.

a.

If the wrap pipe is still on the unit

, see 

Figure 12

.

b.

If lifting the compressor only (no wrap pipe)

, see 

Figure 13

.

Figure 11.

Lifting clevis on the suction elbow lifting tab

Figure 12.

Wrap pipe lifting points (requires three 
5/8-in. shackles to lift)

 

Figure 13.

Compressor-only lifting points

 

Lift points for 
M20 swivel D-rings

Содержание CVHS

Страница 1: ...and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literatur...

Страница 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Страница 3: ...Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane produc...

Страница 4: ...Starter Removal 10 Purge Unit Removal 11 Control Panel Removal 12 Tracer AdaptiView Display Arm Removal 13 Compressor Motor Assembly Removal 13 Economizer Removal 16 Condenser Evaporator Disassembly...

Страница 5: ...t waterbox hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHS Components page 1 of 2 Condenser Evaporator Economizer Motor Casting Compressor Base...

Страница 6: ...Components and Weights 6 CVHS SVN04E EN Figure 1 CVHS Components page 2 of 2 Condenser Discharge Connection B 2nd Volute Discharge 1st Volute Discharge Wrap Around Pipe...

Страница 7: ...te The holes on the top of the drive can be used for lifting the drive Figure 2 CVHS drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 51 5 16 6...

Страница 8: ...t lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes a a Optional waterbox hinges each waterbox hinge weighs 35 lb 15 9 kg optional waterbox hinges are not included in the estimated max...

Страница 9: ...eed the published weights Always use rigging and lifting devices in accordance with the applicable instructions for such devices Cap or cover open lines to prevent entry of foreign material Note Addit...

Страница 10: ...tor technician which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the component being li...

Страница 11: ...e as built wiring diagrams for connection locations Purge Unit Removal To remove the purge assembly from the top of the condenser 1 Isolate the purge unit from the condenser shell by closing the vapor...

Страница 12: ...Then lift the panel clear Store the panel in a clean dry area Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing c...

Страница 13: ...e w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge al...

Страница 14: ...Figure 11 Figure 9 Lubrication system Figure 10 Lubrication system detail Cut for coupling WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in compon...

Страница 15: ...cond stage suction hex head screws 7 If required by installation dimension constraints remove the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe fro...

Страница 16: ...assembly is allowed Take great care to prevent this breakage when removing the compressor motor assembly and setting it down or whenmovingit laterally on thefloor e g onrollers etc Take extra care to...

Страница 17: ...sure to install new O rings at the appropriate joints 11 Torque all screws to specifications Consult with your Trane service group for specific torques for your economizer design Condenser Evaporator...

Страница 18: ...ondenser shells in the reverse order Note Install the top screws first as these have limited clearance and act as dowel pins 5 Torque all screws to specifications listed in Table 2 p 21 Optional Hinge...

Страница 19: ...sembly CVHS SVN04E EN 19 Each waterbox hinge weighs 35 lb 15 9 kg refer to Table 1 p 8 for condenser and evaporator waterbox maximum weights Figure 19 Example of CVHS hinged waterbox option marine wat...

Страница 20: ...otect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the hex head screws in the compressor base and discharge flange conne...

Страница 21: ...holes do not line up with the tube sheet perform the following procedure 1 Move waterbox into position 2 Install the hex head screws for the waterbox and hand tighten 3 Lift and hold the waterbox as h...

Страница 22: ...r or brass threads become too soft and or Loctite loses its sealing capability due to excess heat 2 Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing 1...

Страница 23: ...eed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chil...

Страница 24: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

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