background image

CG-PRC026C-GB

48

Mechanical Specifications

General

Chiller is designed for outdoor application strictly in 
accordance with specifi cations and it will be shipped 
with a full operating charge of R410A refrigerant 
and lubrication oil scroll compressors and electronic 
expansion valve.

Quality assurance

Chiller is designed and manufactured under a quality 
assurance system and enviromental management 
system certifi ed in accordance with standard ISO 
9001:2008 and ISO14001.

All chillers follow a production quality plan to ensure 
proper construction and operation including electrical 
sequence running test.

Unit construction is in accordance with the following 
European directives:

•  Machinery Directive (MD) 2006/42/CE
•  Low Voltage Directive (LV) 2006/95/CE
•  

ElectroMagnetic Compatibility Directive (EMC) 
2004/108/CE 

•  Electrical Machinery Safety Standard EN 60204-1

Construction characteristics

Chiller casing and electrical panels are made of 
galvanized steel of 1.5 mm thickness mounted on a 
riveted structural steel entirely painted base. Unit panels 
frames and exposed steel surfaces are painted and have 
a corrosion resistance of 1500 hours to salt spray test 
according ISO 9227. Electrical panel israted as minimum. 
IP54 fully factory mounted and wired with access door 
clearly visible from outside with power on/off indication.

Compressors and Motors

Chiller are provided with hermetic Scroll compressors:

•  Direct drive 2900 rpm
•  Suction gas cooled hermetic motor
•  Built-in centrifugal oil pump
•  Built-in oil level sight glass and oil charging valve
Compressor motors have a voltage utilization range 
of ± 10% on nameplate voltage internal temperature 
and current-sensitive motor overload is included for 
maximum protection. 

Evaporator

The evaporator is a single brazed plate heat exchanger 
made of stainless steel 316 L and copper brazing 
designed to operate properly and effi ciently with a 
refrigerant charge.

Maximum operating pressure on water side does not 
exceed 1MPa. The evaporator is fully insulated with 
appropriate thickness and close cell type insulation 
protected against freezing either with a control activated 
heater either with a pump activation sequence whenever 
the ambient temperature will be below 3°C. It has only 
one entering and only one leaving water connection. 

Chiller is able to supply water temperature leaving the 
evaporator:

•  For comfort application: between 5°C / 20°C
•  For process application: 

o  

Between -12°C and 5°C on cooling only units 
(CGAX)

o  

Between -10°C and 5°C on heat pump units (CXAX)

Condenser coil and fans

Ambient temperature operating map is as minimum:

•  

Cooling only: 5°C (-18°C with Low Ambient Option) up 
to 46°C 

•  Heating mode: -15°C up to 20°C 

Cooling-only units coils

Condenser coil is Microchannel type made in aluminum 
brazed fi n construction; coils will consist of three main 
components: fl at microchannel tube fi ns in between 
the microchannel tubes and two refrigerant manifolds. 
Coil are cleanable using a high pressure water stream. 
Condenser coil includes an integral subcooling circuit. 
An option for E-coating or complete coil coating shall be 
available. 

Heat pump units coils

Condenser coil is made of aluminum fi ns mechanically 
bonded to seamless copper tubing and includes integral 
subcooling circuit. Coils are factory leak tested at 
3.2Mpa under water. If unit will be installed on corrosive 
environment aluminum fi ns are pre-coated with epoxy 
with minimum thickness of 8µm in order to withstand 
1000 hours of salt spray test according ISO 9227.

Chillers are equipped with axial condenser fan and 
motors with permanently lubricated ball bearings and 
external overload protection shall be provided. Fans 
motors are class F. powered through an IP55 electrical 
box.

Refrigerant Circuit

Each refrigerant circuit includes compressor(s) high 
and low pressure transducer permanent liquid fi lter 
drier electronic expansion valve pressure port on each 
refrigerant line full operating charge of R410A and POE 
oil as long as high pressure side pressostat.

Oil Management

The chiller is equipped with an oil management system 
consisting of an oil pump integrated on the compressor 
to ensure proper oil circulation throughout the unit and 
a crankase heater integrated in the compressor to avoid 
startup with low oil temperature. Unit is delivered with 
operating oil charge factory supplied and checked (Trane 
recommended oil OIL 0057E or OIL 0058E).

Содержание CGAX/CXAX

Страница 1: ...CG PRC026C GB Conquest air cooled chillers and heat pumps Scroll compressor Model CGAX CXAX 42 160 kW...

Страница 2: ...ad efficiency ratio SCOP is compliant with Ecodesign directive Acoustic Package Two acoustical package options are available Standard Noise SN with an average sound power of Lw 86 dB A Low Noise LN fo...

Страница 3: ...atures and Benefits 4 Application Considerations 7 Unit Placement 10 Model Number Description 12 General Data 14 Dimensional Data 30 Electrical Data 33 Hydraulic Data 37 Sound Data 40 Typical Unit Sch...

Страница 4: ...eight Orbiting Scroll Figure 1 Scroll compressor Chiller controller The Conquest chiller is equipped with the new generation of chiller control systems providing improved control capabilities and inte...

Страница 5: ...t spray test according to ISO 9227 Electronic Expansion Valve Electronic expansion valve enables tight chilled water temperature control and low superheat resulting in more efficient full load and par...

Страница 6: ...ce Water connections are extended up to the edge of the unit for easy connection with system water piping Optional pump package is designed for easy maintenance and service on site Pressure transducer...

Страница 7: ...the tabulated values will result in laminar flow causing freeze up problems scaling stratification and poor control The maximum evaporator water flow rate is also given Flow rates exceeding those lis...

Страница 8: ...nt system design parameter because it provides for stable chilled water temperature control and helps limit unacceptable short cycling of chiller compressors The Conquest Air Cooled chiller s temperat...

Страница 9: ...n calculating the minimum volume necessary for proper Scroll Compressors Chillers operation are given here through a simplified formula which does not take in account variations on chiller efficiency...

Страница 10: ...ing and routine maintenance requirements Local code requirements may take precedence Unit Location General Unobstructed flow of condenser air is essential to maintain chiller capacity and operating ef...

Страница 11: ...single unit air cooled chiller clearances will generally prove to be adequate Walled Enclosure Installations When the unit is placed in an enclosure or small depression the top of the surrounding wal...

Страница 12: ...eze protection 2 With freeze protection by heaters 3 With freeze protection by pump activation Digit 19 20 Open for future options Digit 21 Evaporator Application A Comfort application 5 C 20 C B Proc...

Страница 13: ...t 38 Open digit for future options Digit 39 Installation Accessories 1 None 4 Neoprene pads Digit 40 Open digit for future options Digit 41 Acoustical options 2 High External Static Pressure 3 Standar...

Страница 14: ...12375 13827 Airflow per Fan HESP Option 100Pa m3 h 13753 13718 12248 12231 12211 12193 13727 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100Pa rpm 915 915 915 915 915 915 915 Parti...

Страница 15: ...6 12249 12233 12447 12205 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100Pa rpm 915 915 915 915 915 915 915 Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Cop...

Страница 16: ...w per Fan m3 h 13788 13828 12362 12362 12370 12375 13827 Airflow per Fan HESP Option 100Pa m3 h 13753 13718 12248 12231 12211 12193 13727 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Optio...

Страница 17: ...Fan m3 h 14690 13676 14687 12358 12363 12592 12374 Airflow per Fan HESP Option 100Pa m3 h 14660 13595 14686 12249 12233 12447 12205 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100...

Страница 18: ...rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 014 14 4 5M B3 014 14 4 5M B3 014 14 4 5M B3 014 14 4 5...

Страница 19: ...686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 027 20 4 5L B3 027 20 4 5L 2xB3 014 14 4 5M 2xB3 014 14 4 5M 2x...

Страница 20: ...2362 12362 12370 12375 13827 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 014 14 4 5M B3 01...

Страница 21: ...12358 12363 12592 12374 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 027 20 4 5L B3 027 20...

Страница 22: ...2 96 2 96 3 46 5 93 Condenser Fan Quantity 1 1 2 2 2 2 2 Diameter mm 800 Fan motor Type Propeller fan Fixed speed AC motor Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 14949 14960 14966...

Страница 23: ...96 3 46 Condenser Fan Quantity 3 3 2 4 4 4 4 Diameter mm 800 Fan motor Type Propeller fan Fixed speed AC motor Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 13823 13828 14960 14964 12725...

Страница 24: ...le speed EC motor Airflow per Fan m3 h 14949 14960 14966 12721 12726 13352 14959 Airflow per Fan HESP Option 100Pa m3 h 15048 15018 14972 12622 12608 13258 15019 Power per Motor kW 0 89 1 95 Rated Amp...

Страница 25: ...tor Airflow per Fan m3 h 13823 13828 14960 14964 12725 12725 13351 Airflow per Fan HESP Option 100Pa m3 h 13806 13786 15015 14980 12626 12611 13261 Power per Motor kW 0 89 1 95 Rated Amps per Motor A...

Страница 26: ...n Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 14949 14960 14966 12721 12726 13352 14959 Power per Motor kW 1 95 1 95 Rated Amps per Motor A 3 3 Motor RPM rpm 150 686 RPM Partial Heat r...

Страница 27: ...peed EC motor HESP MAX SPEED Airflow per Fan m3 h 13823 13828 14960 14964 12725 12725 13351 Power per Motor kW 1 95 1 95 Rated Amps per Motor A 3 3 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR...

Страница 28: ...tity of coil 1 1 1 1 1 1 2 Face area per circuit m 2 96 2 96 2 96 2 96 2 96 3 46 5 93 Condenser Fan Quantity 1 1 2 2 2 2 2 Diameter mm 800 Fan motor Type Propeller fan Variable speed EC motor Airflow...

Страница 29: ...luminum fins copper tubes heat exchanger Quantity of coil 2 2 2 2 2 2 2 Face area per circuit m 5 93 5 93 2 96 2 96 2 96 2 96 3 46 Condenser Fan Quantity 3 3 2 4 4 4 4 Diameter mm 800 Fan motor Type P...

Страница 30: ...1947 2277 2 60 3mm VICTAULIC G 1 1 4 33x42 1 2 3 4 A 6 5 1 2 4 3 1 2 3 4 DETAIL A 1 2 3 4 1 2 3 5 5 1 1 2 3 4 6 2 3 4 5 Evaporator water inlet connection Evaporator water outlet connection Partial hea...

Страница 31: ...9 1417 H2 971 875 239 1747 H4 330 875 175 569 1000 1000 70 131 792 723 723 702 792 723 1032 1122 G 1 1 4 33x42 H2 H4 CGAX 036 045 CXAX 036 045 SN 1524 1854 LN 1747 2077 HESP 2 60 3mm VICTAULIC 3 OD 76...

Страница 32: ...175 642 1000 1000 70 1000 1000 70 131 222 312 222 552 727 727 727 70 2327 HESP HESP G 1 1 4 33x42 H1 H2 H3 H4 CGAX 035 060 CXAX 035 052 SN 1417 1524 1747 1854 LN 1747 2077 CXAX 060 SN 1617 1724 1947 2...

Страница 33: ...3 5 180 3 0 88 CGAX CXAX 060 SE SA SN or LN 74 0 127 6 253 1 191 1 0 85 Table 10 CGAX CXAX SE LA SN or LN Electrical Characteristics Unit Type Base unit amps at 400V 3Ph 50Hz Max Power input kW Max Am...

Страница 34: ...4 0 90 CGAX CXAX 060 HE or HESP 78 2 130 7 256 2 194 2 0 87 HE High Efficiency HESP High External Static Pressure Table 12 CGAX CXAX Compressor electrical data Unit Type Compressor Circuit 1 Circuit 2...

Страница 35: ...GAX CXAX 052 SE SA 0 89 0 89 2 2 2 2 0 89 0 89 2 2 2 2 CGAX CXAX 060 SE SA 0 89 0 89 2 2 2 2 0 89 0 89 2 2 2 2 Table 14 CGAX CXAX SE LA Condenser fans Electrical Data Unit Type Condenser fan Circuit 1...

Страница 36: ...option Pump package Heaters Discon nect switch Power Cable cross section Single Twin pump Standard head pressure Single Twin pump High head pressure Freeze protection Without pump package Freeze prot...

Страница 37: ...250 0 5 10 15 20 25 30 35 40 45 015 017 020 023 026 030 036 039 045 035 040 046 052 060 50 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 CGAX Unit without pump package Pressure drop CGAX Single Dua...

Страница 38: ...200 250 0 5 10 15 20 25 30 35 40 45 015 017 020 023 026 030 036 039 045 040 035 046 052 060 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 CXAX Unit without pump package Pressure drop CXAX Single Tw...

Страница 39: ...CGAX 045 10 8 3 0 32 5 9 0 CGAX 035 8 4 2 3 25 3 7 0 CGAX 040 10 0 2 8 30 1 8 4 CGAX 046 11 2 3 1 33 5 9 3 CGAX 052 12 6 3 5 37 8 10 5 CGAX 060 14 1 3 9 42 4 11 8 CXAX 015 3 8 1 0 11 3 3 1 CXAX 017 4...

Страница 40: ...GAX 026 LN 68 dB 80 dB 75 dB 75 dB 75 dB 71 dB 62 dB 58 dB 79 dBA CGAX 030 LN 66 dB 80 dB 76 dB 77 dB 75 dB 73 dB 65 dB 56 dB 80 dBA CGAX 036 LN 70 dB 84 dB 75 dB 74 dB 76 dB 72 dB 61 dB 57 dB 79 dBA...

Страница 41: ...dB 39 dB 31 dB 55 dBA CGAX 026 SN 36 dB 58 dB 54 dB 51 dB 51 dB 46 dB 38 dB 32 dB 55 dBA CGAX 030 SN 36 dB 58 dB 54 dB 52 dB 51 dB 48 dB 42 dB 30 dB 55 dBA CGAX 036 SN 37 dB 53 dB 51 dB 49 dB 50 dB 4...

Страница 42: ...7 dB 54 dB 54 dB 49 dB 42 dB 33 dB 58 dBA CXAX 052 SN 38 dB 60 dB 57 dB 54 dB 54 dB 49 dB 41 dB 34 dB 57 dBA CXAX 060 SN 38 dB 60 dB 57 dB 55 dB 53 dB 50 dB 44 dB 32 dB 58 dBA CXAX 015 LN 47 dB 54 dB...

Страница 43: ...HESP 75 dB 92 dB 92 dB 88 dB 87 dB 83 dB 76 dB 71 dB 92 dBA CGAX 052 HESP 69 dB 92 dB 92 dB 88 dB 87 dB 82 dB 76 dB 72 dB 92 dBA CGAX 060 HESP 69 dB 92 dB 92 dB 89 dB 87 dB 83 dB 77 dB 71 dB 92 dBA C...

Страница 44: ...B 61 dB 57 dB 56 dB 52 dB 45 dB 40 dB 60 dBA CGAX 052 HESP 38 dB 61 dB 61 dB 57 dB 56 dB 51 dB 45 dB 41 dB 60 dBA CGAX 060 HESP 38 dB 61 dB 60 dB 58 dB 56 dB 52 dB 46 dB 40 dB 60 dBA CXAX 015 HESP 45...

Страница 45: ...Water Strainer 5 Valve for pressure point 6 Expansion tank 7 Water pressure point 8 Brazed Plate Heat Exchanger 10 Manual air bleed 11 Drain valve 12 Optional Freeze protection 13 Optional buffer tank...

Страница 46: ...CG PRC026C GB 46 Typical Unit Schematics Figure 11 Refrigerant Chart Cooling only Units...

Страница 47: ...CG PRC026C GB 47 Typical Unit Schematics Figure 12 Refrigerant Chart Heat Pump Units...

Страница 48: ...either with a control activated heater either with a pump activation sequence whenever the ambient temperature will be below 3 C It has only one entering and only one leaving water connection Chiller...

Страница 49: ...ed cell foam of 13mm with antifreezing protection Buffer tank will fit into the chiller to minimize the system footprint Chiller Control System CH535 Chilled water temperature control is fulfilled thr...

Страница 50: ...o ensure that chiller DT stays constant Entering and leaving temperatures at the evaporator will be measured directly by the chiller controller through the factory supplied sensor A DT setpoint will b...

Страница 51: ...CG PRC026C GB 51 Notes...

Страница 52: ...ed controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the r...

Отзывы: