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CG-PRC026C-GB

7

Application Considerations

Certain applications contraints should be considered 
when sizing, selecting and installing Conquest air-
cooled Scroll chillers. Unit and system reliability often 
depend on proper and complete compliance with those 
considerations.

Unit Size

Unit oversizing is often not recommended since erratic 
unit operation and excessive compressor cycling are 
often a direct result of an oversized chiller. If oversizing 
is desired, consider the alternative of multiple units, 
splitting the total capacity. 

Water Treatment

The use of untreated or improperly treated water in 
chillers may result in scaling, erosion, corrosion, and 
algae or slime buildup. This will adversely affect heat 
transfer between the water and system components. 
Proper water treatment must be determined locally 
and depends on the type of system and local water 
characteristics.

Neither salty nor brackish water is recommend for use 
in Trane air-cooled Conquest chiller. Usage of either 
will lead to a shortened life. Trane encourages the 
employment of a qualifi ed water treatment specialist, 
familiar with local water conditions, to assist in the 
establishment of a proper water treatment program.

Foreign matter in the chilled water system can also 
increase pressure drop and, consequently, reduce water 
fl ow. For this reason it is important to thoroughly fl ush 
all water piping to the unit before making the fi nal piping 
connections to the unit.

Effect of the altitude on the cooling capacity

At elevations substantially above sea level, the 
decreased air density will decrease condenser capacity 
and, therefore, unit capacity and effi ciency.

Water fl ow limits

The minimum water fl ow rates are given in the General 
Data section of this catalog. Evaporator fl ow rates below 
the tabulated values will result in laminar fl ow causing 
freeze-up problems,scaling, stratifi cation and poor 
control. The maximum evaporator water fl ow rate is also 
given. Flow rates exceeding those listed may result in 
very high pressure drop across the evaporator.

Flow Rates Out of Range

Many process cooling jobs require fl ow rates that cannot 
be met with the minimum and maximum published 
values within the Conquest chiller evaporator. A simple 
piping change can alleviate this problem. For example: 
a plastic injection molding process requires 5.0 l/s of 
10°C water and returns that water at 15.6°C. The selected 
chiller can operate at these temperatures, but has a 
minimum fl ow rate of 6.6 l/s. The system layout in 
Figure 7 can satisfy the process.

L = Load
P = Pump

Flow Proving

Trane provides a factory-installed water fl ow switch 
monitored by chilller controller CH535 which protects the 
chiller from operating in loss of fl ow conditions.

Leaving Water Temperature  Limits

Trane air-cooled Conquest chillers have two distinct 
leaving water categories:

•  standard, with a leaving solution range of 5.5 to 18°C
•  

low temperature process cooling, with leaving solution 
range of -12 to 18°C

Since the leaving solution temperature below 5.5°C 
results in suction temperature at or below the freezing 
point of water, a glycol solution is required for all low 
temperature.

Consult your local Trane sales engineer for applications 
or selections involving low temperature. The maximum 
water temperature that can be circulated through the 
CGAX evaporator when the unit is not operating is 
51.7°C. For the model CXAX the water temperature 
limit is 60°C. Evaporator damage may result above this 
temperature.

L = Load
P = Pump

10°C
5 l/s

10°C
2 l/s

15.6°C
5 l/s

14°C
7 l/s

10°C
7 l/s

Figure 7 - Flow rate out of range systems solution

15°C
15 l/s

15°C
3.8 l/s

35°C
3.8 l/s

35°C
15 l/s

15°C

35°C

11.2 l/s

11.2 l/s

20°C
15 l/s

30°C
15 l/s

Figure 

8

 - Temperature out of range system solution

 

Содержание CGAX/CXAX

Страница 1: ...CG PRC026C GB Conquest air cooled chillers and heat pumps Scroll compressor Model CGAX CXAX 42 160 kW...

Страница 2: ...ad efficiency ratio SCOP is compliant with Ecodesign directive Acoustic Package Two acoustical package options are available Standard Noise SN with an average sound power of Lw 86 dB A Low Noise LN fo...

Страница 3: ...atures and Benefits 4 Application Considerations 7 Unit Placement 10 Model Number Description 12 General Data 14 Dimensional Data 30 Electrical Data 33 Hydraulic Data 37 Sound Data 40 Typical Unit Sch...

Страница 4: ...eight Orbiting Scroll Figure 1 Scroll compressor Chiller controller The Conquest chiller is equipped with the new generation of chiller control systems providing improved control capabilities and inte...

Страница 5: ...t spray test according to ISO 9227 Electronic Expansion Valve Electronic expansion valve enables tight chilled water temperature control and low superheat resulting in more efficient full load and par...

Страница 6: ...ce Water connections are extended up to the edge of the unit for easy connection with system water piping Optional pump package is designed for easy maintenance and service on site Pressure transducer...

Страница 7: ...the tabulated values will result in laminar flow causing freeze up problems scaling stratification and poor control The maximum evaporator water flow rate is also given Flow rates exceeding those lis...

Страница 8: ...nt system design parameter because it provides for stable chilled water temperature control and helps limit unacceptable short cycling of chiller compressors The Conquest Air Cooled chiller s temperat...

Страница 9: ...n calculating the minimum volume necessary for proper Scroll Compressors Chillers operation are given here through a simplified formula which does not take in account variations on chiller efficiency...

Страница 10: ...ing and routine maintenance requirements Local code requirements may take precedence Unit Location General Unobstructed flow of condenser air is essential to maintain chiller capacity and operating ef...

Страница 11: ...single unit air cooled chiller clearances will generally prove to be adequate Walled Enclosure Installations When the unit is placed in an enclosure or small depression the top of the surrounding wal...

Страница 12: ...eze protection 2 With freeze protection by heaters 3 With freeze protection by pump activation Digit 19 20 Open for future options Digit 21 Evaporator Application A Comfort application 5 C 20 C B Proc...

Страница 13: ...t 38 Open digit for future options Digit 39 Installation Accessories 1 None 4 Neoprene pads Digit 40 Open digit for future options Digit 41 Acoustical options 2 High External Static Pressure 3 Standar...

Страница 14: ...12375 13827 Airflow per Fan HESP Option 100Pa m3 h 13753 13718 12248 12231 12211 12193 13727 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100Pa rpm 915 915 915 915 915 915 915 Parti...

Страница 15: ...6 12249 12233 12447 12205 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100Pa rpm 915 915 915 915 915 915 915 Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Cop...

Страница 16: ...w per Fan m3 h 13788 13828 12362 12362 12370 12375 13827 Airflow per Fan HESP Option 100Pa m3 h 13753 13718 12248 12231 12211 12193 13727 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Optio...

Страница 17: ...Fan m3 h 14690 13676 14687 12358 12363 12592 12374 Airflow per Fan HESP Option 100Pa m3 h 14660 13595 14686 12249 12233 12447 12205 Motor RPM rpm 686 686 686 686 686 686 686 Motor RPM HESP Option 100...

Страница 18: ...rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 014 14 4 5M B3 014 14 4 5M B3 014 14 4 5M B3 014 14 4 5...

Страница 19: ...686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 027 20 4 5L B3 027 20 4 5L 2xB3 014 14 4 5M 2xB3 014 14 4 5M 2x...

Страница 20: ...2362 12362 12370 12375 13827 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 014 14 4 5M B3 01...

Страница 21: ...12358 12363 12592 12374 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR option Heat Exchanger Type Stainless steel Copper Brazed plate Heat exchanger Heat Exchanger Model B3 027 20 4 5L B3 027 20...

Страница 22: ...2 96 2 96 3 46 5 93 Condenser Fan Quantity 1 1 2 2 2 2 2 Diameter mm 800 Fan motor Type Propeller fan Fixed speed AC motor Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 14949 14960 14966...

Страница 23: ...96 3 46 Condenser Fan Quantity 3 3 2 4 4 4 4 Diameter mm 800 Fan motor Type Propeller fan Fixed speed AC motor Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 13823 13828 14960 14964 12725...

Страница 24: ...le speed EC motor Airflow per Fan m3 h 14949 14960 14966 12721 12726 13352 14959 Airflow per Fan HESP Option 100Pa m3 h 15048 15018 14972 12622 12608 13258 15019 Power per Motor kW 0 89 1 95 Rated Amp...

Страница 25: ...tor Airflow per Fan m3 h 13823 13828 14960 14964 12725 12725 13351 Airflow per Fan HESP Option 100Pa m3 h 13806 13786 15015 14980 12626 12611 13261 Power per Motor kW 0 89 1 95 Rated Amps per Motor A...

Страница 26: ...n Variable speed EC motor HESP MAX SPEED Airflow per Fan m3 h 14949 14960 14966 12721 12726 13352 14959 Power per Motor kW 1 95 1 95 Rated Amps per Motor A 3 3 Motor RPM rpm 150 686 RPM Partial Heat r...

Страница 27: ...peed EC motor HESP MAX SPEED Airflow per Fan m3 h 13823 13828 14960 14964 12725 12725 13351 Power per Motor kW 1 95 1 95 Rated Amps per Motor A 3 3 Motor RPM rpm 150 686 RPM Partial Heat recovery PHR...

Страница 28: ...tity of coil 1 1 1 1 1 1 2 Face area per circuit m 2 96 2 96 2 96 2 96 2 96 3 46 5 93 Condenser Fan Quantity 1 1 2 2 2 2 2 Diameter mm 800 Fan motor Type Propeller fan Variable speed EC motor Airflow...

Страница 29: ...luminum fins copper tubes heat exchanger Quantity of coil 2 2 2 2 2 2 2 Face area per circuit m 5 93 5 93 2 96 2 96 2 96 2 96 3 46 Condenser Fan Quantity 3 3 2 4 4 4 4 Diameter mm 800 Fan motor Type P...

Страница 30: ...1947 2277 2 60 3mm VICTAULIC G 1 1 4 33x42 1 2 3 4 A 6 5 1 2 4 3 1 2 3 4 DETAIL A 1 2 3 4 1 2 3 5 5 1 1 2 3 4 6 2 3 4 5 Evaporator water inlet connection Evaporator water outlet connection Partial hea...

Страница 31: ...9 1417 H2 971 875 239 1747 H4 330 875 175 569 1000 1000 70 131 792 723 723 702 792 723 1032 1122 G 1 1 4 33x42 H2 H4 CGAX 036 045 CXAX 036 045 SN 1524 1854 LN 1747 2077 HESP 2 60 3mm VICTAULIC 3 OD 76...

Страница 32: ...175 642 1000 1000 70 1000 1000 70 131 222 312 222 552 727 727 727 70 2327 HESP HESP G 1 1 4 33x42 H1 H2 H3 H4 CGAX 035 060 CXAX 035 052 SN 1417 1524 1747 1854 LN 1747 2077 CXAX 060 SN 1617 1724 1947 2...

Страница 33: ...3 5 180 3 0 88 CGAX CXAX 060 SE SA SN or LN 74 0 127 6 253 1 191 1 0 85 Table 10 CGAX CXAX SE LA SN or LN Electrical Characteristics Unit Type Base unit amps at 400V 3Ph 50Hz Max Power input kW Max Am...

Страница 34: ...4 0 90 CGAX CXAX 060 HE or HESP 78 2 130 7 256 2 194 2 0 87 HE High Efficiency HESP High External Static Pressure Table 12 CGAX CXAX Compressor electrical data Unit Type Compressor Circuit 1 Circuit 2...

Страница 35: ...GAX CXAX 052 SE SA 0 89 0 89 2 2 2 2 0 89 0 89 2 2 2 2 CGAX CXAX 060 SE SA 0 89 0 89 2 2 2 2 0 89 0 89 2 2 2 2 Table 14 CGAX CXAX SE LA Condenser fans Electrical Data Unit Type Condenser fan Circuit 1...

Страница 36: ...option Pump package Heaters Discon nect switch Power Cable cross section Single Twin pump Standard head pressure Single Twin pump High head pressure Freeze protection Without pump package Freeze prot...

Страница 37: ...250 0 5 10 15 20 25 30 35 40 45 015 017 020 023 026 030 036 039 045 035 040 046 052 060 50 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 CGAX Unit without pump package Pressure drop CGAX Single Dua...

Страница 38: ...200 250 0 5 10 15 20 25 30 35 40 45 015 017 020 023 026 030 036 039 045 040 035 046 052 060 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 CXAX Unit without pump package Pressure drop CXAX Single Tw...

Страница 39: ...CGAX 045 10 8 3 0 32 5 9 0 CGAX 035 8 4 2 3 25 3 7 0 CGAX 040 10 0 2 8 30 1 8 4 CGAX 046 11 2 3 1 33 5 9 3 CGAX 052 12 6 3 5 37 8 10 5 CGAX 060 14 1 3 9 42 4 11 8 CXAX 015 3 8 1 0 11 3 3 1 CXAX 017 4...

Страница 40: ...GAX 026 LN 68 dB 80 dB 75 dB 75 dB 75 dB 71 dB 62 dB 58 dB 79 dBA CGAX 030 LN 66 dB 80 dB 76 dB 77 dB 75 dB 73 dB 65 dB 56 dB 80 dBA CGAX 036 LN 70 dB 84 dB 75 dB 74 dB 76 dB 72 dB 61 dB 57 dB 79 dBA...

Страница 41: ...dB 39 dB 31 dB 55 dBA CGAX 026 SN 36 dB 58 dB 54 dB 51 dB 51 dB 46 dB 38 dB 32 dB 55 dBA CGAX 030 SN 36 dB 58 dB 54 dB 52 dB 51 dB 48 dB 42 dB 30 dB 55 dBA CGAX 036 SN 37 dB 53 dB 51 dB 49 dB 50 dB 4...

Страница 42: ...7 dB 54 dB 54 dB 49 dB 42 dB 33 dB 58 dBA CXAX 052 SN 38 dB 60 dB 57 dB 54 dB 54 dB 49 dB 41 dB 34 dB 57 dBA CXAX 060 SN 38 dB 60 dB 57 dB 55 dB 53 dB 50 dB 44 dB 32 dB 58 dBA CXAX 015 LN 47 dB 54 dB...

Страница 43: ...HESP 75 dB 92 dB 92 dB 88 dB 87 dB 83 dB 76 dB 71 dB 92 dBA CGAX 052 HESP 69 dB 92 dB 92 dB 88 dB 87 dB 82 dB 76 dB 72 dB 92 dBA CGAX 060 HESP 69 dB 92 dB 92 dB 89 dB 87 dB 83 dB 77 dB 71 dB 92 dBA C...

Страница 44: ...B 61 dB 57 dB 56 dB 52 dB 45 dB 40 dB 60 dBA CGAX 052 HESP 38 dB 61 dB 61 dB 57 dB 56 dB 51 dB 45 dB 41 dB 60 dBA CGAX 060 HESP 38 dB 61 dB 60 dB 58 dB 56 dB 52 dB 46 dB 40 dB 60 dBA CXAX 015 HESP 45...

Страница 45: ...Water Strainer 5 Valve for pressure point 6 Expansion tank 7 Water pressure point 8 Brazed Plate Heat Exchanger 10 Manual air bleed 11 Drain valve 12 Optional Freeze protection 13 Optional buffer tank...

Страница 46: ...CG PRC026C GB 46 Typical Unit Schematics Figure 11 Refrigerant Chart Cooling only Units...

Страница 47: ...CG PRC026C GB 47 Typical Unit Schematics Figure 12 Refrigerant Chart Heat Pump Units...

Страница 48: ...either with a control activated heater either with a pump activation sequence whenever the ambient temperature will be below 3 C It has only one entering and only one leaving water connection Chiller...

Страница 49: ...ed cell foam of 13mm with antifreezing protection Buffer tank will fit into the chiller to minimize the system footprint Chiller Control System CH535 Chilled water temperature control is fulfilled thr...

Страница 50: ...o ensure that chiller DT stays constant Entering and leaving temperatures at the evaporator will be measured directly by the chiller controller through the factory supplied sensor A DT setpoint will b...

Страница 51: ...CG PRC026C GB 51 Notes...

Страница 52: ...ed controls and HVAC systems comprehensive building services and parts For more information visit www Trane com Trane has a policy of continuous product and product data improvement and reserves the r...

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