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12

CGAT-IOM01-EN

Pre-Start Procedure

Once the unit is installed, follow the
steps below to ensure the installation
procedure is complete. When all are
accomplished, the unit is ready for
operation.

WARNING : More than one discon-
nect switch may be required to
de-energize unit for servicing. Refer to
unit schematic and open all electrical
disconnects to prevent injury or death
due to electrical shock.

1. Inspect all wiring connections;

electrical connections should be
clean and tight.

WARNING :  Use extreme care
when electrically troubleshooting
compressors. If electrical power is
applied to a damaged fusite terminal,
a fire or explosion could occur,
resulting in injury or death.

CAUTION :  Check tightness of all
connections in the compressor power
circuit (disconnects, terminal block,
contactors, compressor junction box
terminals, etc.) to prevent overheating
at connections and under voltage
conditions at the motor.

2. Check power supply voltage to

the unit at the main power fused
disconnect switch; the voltage
reading should be within the
utilization range shown in Table 2
on page 9. Also, Voltage imbalance
must not exceed 2%. (Refer to item
10 Unit voltage and amperage
checks )

3. Check the condenser fan

assemblies; the fan blades should
rotate freely in the fan orifice, and
be securely attached to the fan
shaft.

4. Fill the chilled water circuit, leaving

the system air vents open. Close
vent after filling.

5. Start the chilled water pump. With

water circulating through the chilled
water system, inspect all piping
connections for leaks and make
any necessary repairs.

6. Adjust the water flow rate through

the chilled water circuit, and check
the water  pressure drop through
the evaporator. Refer to water
pressure drop data on page 8.

7. Ensure flow switch is installed and

wired to the control panel. Adjust
the flow switch to provide proper
operation.

NOTE : Withe the water pump
operating, throttle the water flow to
approximately 50 percent of the full
flow rate. Following the manufacturer’s
instruction adjust the flow switch
contacts to open at this point. Use
an Ohmmeter to verify opening and
closure of the switch contacts.

8. Stop the chilled water pump.
9. Open all fused disconnect

switches.

WARNING : Use extreme care when
checking voltage at live terminals to
avoid serious injury or death due to
electrical shock.

10. Unit Voltage and Amperage

Checks Voltage supply

Measure each leg of supply voltage
(3-phase) at all ling voltage disconnect
switches. Readings must fall within
the voltage utilization range shown on
the unit nameplate.

Voltage Imbalance

Excessive voltage imbalance between
phase will cause motors to overheat
and eventually fail. Maximum allow-
able imbalance is 2%

where VA is the average voltage and
VD is the ling voltage that deviates
farthest from VA

11. Establish a balanced water flow

through the evaporator.

12. Measure the water pressure drop

through the evaporator at the
pressure gauge(s) on the system
water piping. Pressure drop
readings at the gauges should
approximate those indicated by
the pressure drop charts (figure 2)
on page 8

NOTE : Be sure to account for piping/
fittings that will create additional
pressure drop between the unit and
the pressure gauge locations.

% Voltage Imbalance = 100 x [V

A

 -V

D

]

VA

Содержание CGAT Series

Страница 1: ...CGAT IOM01 EN January 2009 Installation Operation Maintenance Air Cooled Chiller 5 18 Tons CGAT Model 50 Hz Models CGAT 065 D CGAT 135 D CGAT 085 D CGAT 175 D CGAT 105 D CGAT 215 D...

Страница 2: ...OPMENT SEQUENCE T DEVELOPMENT SEQUENCE DIGIT 5 6 7 NOMINAL CAPACITY 065 65 MBH 085 85 MBH 105 105 MBH 135 135 MBH 175 175 MBH 215 215 MBH DIGIT 8 ELECTRICAL CHARACTERISTICS D 380 415V 3pH 50Hz DIGIT 9...

Страница 3: ...CGAT IOM01 EN 3 Contents Model Nomenclature 2 General Information 4 General Data 5 Installation 6 Electrical 8 Typical Wiring Diagram 9 Trouble Shooting 10 Dimensional Data 12...

Страница 4: ...ng cautions and procedures given in Figure 1 when lifting the unit Always test lift the unit to determine actual centre of gravity Before preparing the unit for lifting estimate the approximate centre...

Страница 5: ...1 1 2 1 1 2 1 1 2 1 1 2 Outdoor Coil Type Uncoated Corrugate Tube size inch 3 8 3 8 3 8 3 8 3 8 3 8 Tube type Smooth Smooth Smooth Smooth Smooth Smooth Face Area Ft2 15 10 20 00 25 00 30 20 40 00 42...

Страница 6: ...er Piping General Piping Recommendations Thoroughly flush all water supply piping before making the final piping connections to the unit CAUTION If using an acidic commercial flushing solution constru...

Страница 7: ...pical Water Piping Figure 2 Evaporator pressure drops Air Vent Pressure Gauge Unions Vibration Eliminators Thermometers Water Strainer Reeturn Line Inlet See Note 1 Gate Valves See Note 2 Balancing Va...

Страница 8: ...les Offices The installer must provide fused disconnect switches Type and locations of disconnects must comply with all applicable codes CAUTION To avoid component failure use copper conductor wire on...

Страница 9: ......

Страница 10: ......

Страница 11: ...emp status display Water Freezed Sensor 1display status Compressor on off display status Water Freeze Sensor 2 display status Pump on off display status Power on off button Program selection button Up...

Страница 12: ...ctions for leaks and make any necessary repairs 6 Adjust the water flow rate through the chilled water circuit and check the water pressure drop through the evaporator Refer to water pressure drop dat...

Страница 13: ...conditions 6 If operating pressure superheat and subcooling readings indicate refrigerant shortage find and repair leaks and gas charge refrigerant into each circuit Refrigerant shortage is indicated...

Страница 14: ...signed to protect the evaporator from freeze damage in the event of water temperature thermostat malfunction or if the is a restricted water flow condition The LTC s remote sensing bulbs monitors Leav...

Страница 15: ...ay relay 2 No call for cooling a Check for defective thermostat b Check for improper control wiring 3 Locked out by reset relay a see Symptom A 4 Compressor contactor will not close a see Symptom A D...

Страница 16: ...ace compressor H Suction pressure too low 1 Short of refrigerant Find and repair leak recharge system 2 Thermostat set too low Readjust thermostat 3 Low water flow Check strainers and adjust balancing...

Страница 17: ......

Страница 18: ......

Страница 19: ...CGAT IOM01 EN 19 Note...

Страница 20: ...cifications without notice Literature Order Number CGAT IOM01 EN0303 New Stocking Location Bangkok Thailand Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110...

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