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CGAT-IOM01-EN

13

Operation

Start-up Procedure

1. Energize the evaporator water

pump.

2. Energize the CGAT unit.
3. Checking operating conditions

Once the unit has been operating
for at least 15 minutes and
the  system has stabilized,
the following procedures are to be
done.
a. Re-check the evaporator water

flow and pressure drop.

b. Measure unit suction and

discharge pressures. The
normal operating suction
pressure is between 63 to 68
psig while the discharge
pressure range in between 270
psig to 300 psig.

c. Check compressor amp. Draw

NOTE : Many application variables
exists which can affect operating
pressures; these include ambient dry
bulb, wind velocity, restrictions in
airflow etc. As such, do not use
operating pressures as the sole check
of system operation.

4. Measure system superheat. Normal

system superheat is 12 to 15 deg. F
for each circuit at ARI conditions
(54 deg. F entering water, 44 deg.F
leaving water at 95 deg.F ambient
temperature).

5. Measure system subcooling

Normal subcooling for each circuit
is 12 to 16 deg.F at ARI conditions.

6. If operating pressure, superheat

and subcooling readings indicate
refrigerant shortage, find and repair
leaks and gas-charge refrigerant
into each circuit. Refrigerant
shortage is indicated it operating
pressures are low and subcooling
is  also low.

CAUTION :  If suction and discharge
pressures are low, but subcooling is
normal, no refrigerant shortage exists.
Adding refrigerant will result in
overcharging.

7. Add refrigerant vapor with the unit

running by charging through
the access port on the suction line
until  operating pressures are
normal. Allow sufficient time
(between 15 to 30 minutes) before
taking readings.

CAUTION :  To prevent compressor
damage, do not allow liquid refrigerant
to enter the suction line.

8. If operating pressures indicate

an overcharge, slowly (to minimize
oil loss) recover refrigerant at
the liquid line access port.

Important note : Do not release
refrigerant to the atmosphere.
Use proper refrigerant recovery
process.

WARNING : To prevent injury due to
frostbite, avoid skin contact with
refrigerant.

9. Check compressor oil levels. At full

load, oil level should be visible in
the oil level sight glass on the
compressor.

10.Inspect the unit. Remove any

debris, tools and hardware. Secure
all exterior panels.

Содержание CGAT Series

Страница 1: ...CGAT IOM01 EN January 2009 Installation Operation Maintenance Air Cooled Chiller 5 18 Tons CGAT Model 50 Hz Models CGAT 065 D CGAT 135 D CGAT 085 D CGAT 175 D CGAT 105 D CGAT 215 D...

Страница 2: ...OPMENT SEQUENCE T DEVELOPMENT SEQUENCE DIGIT 5 6 7 NOMINAL CAPACITY 065 65 MBH 085 85 MBH 105 105 MBH 135 135 MBH 175 175 MBH 215 215 MBH DIGIT 8 ELECTRICAL CHARACTERISTICS D 380 415V 3pH 50Hz DIGIT 9...

Страница 3: ...CGAT IOM01 EN 3 Contents Model Nomenclature 2 General Information 4 General Data 5 Installation 6 Electrical 8 Typical Wiring Diagram 9 Trouble Shooting 10 Dimensional Data 12...

Страница 4: ...ng cautions and procedures given in Figure 1 when lifting the unit Always test lift the unit to determine actual centre of gravity Before preparing the unit for lifting estimate the approximate centre...

Страница 5: ...1 1 2 1 1 2 1 1 2 1 1 2 Outdoor Coil Type Uncoated Corrugate Tube size inch 3 8 3 8 3 8 3 8 3 8 3 8 Tube type Smooth Smooth Smooth Smooth Smooth Smooth Face Area Ft2 15 10 20 00 25 00 30 20 40 00 42...

Страница 6: ...er Piping General Piping Recommendations Thoroughly flush all water supply piping before making the final piping connections to the unit CAUTION If using an acidic commercial flushing solution constru...

Страница 7: ...pical Water Piping Figure 2 Evaporator pressure drops Air Vent Pressure Gauge Unions Vibration Eliminators Thermometers Water Strainer Reeturn Line Inlet See Note 1 Gate Valves See Note 2 Balancing Va...

Страница 8: ...les Offices The installer must provide fused disconnect switches Type and locations of disconnects must comply with all applicable codes CAUTION To avoid component failure use copper conductor wire on...

Страница 9: ......

Страница 10: ......

Страница 11: ...emp status display Water Freezed Sensor 1display status Compressor on off display status Water Freeze Sensor 2 display status Pump on off display status Power on off button Program selection button Up...

Страница 12: ...ctions for leaks and make any necessary repairs 6 Adjust the water flow rate through the chilled water circuit and check the water pressure drop through the evaporator Refer to water pressure drop dat...

Страница 13: ...conditions 6 If operating pressure superheat and subcooling readings indicate refrigerant shortage find and repair leaks and gas charge refrigerant into each circuit Refrigerant shortage is indicated...

Страница 14: ...signed to protect the evaporator from freeze damage in the event of water temperature thermostat malfunction or if the is a restricted water flow condition The LTC s remote sensing bulbs monitors Leav...

Страница 15: ...ay relay 2 No call for cooling a Check for defective thermostat b Check for improper control wiring 3 Locked out by reset relay a see Symptom A 4 Compressor contactor will not close a see Symptom A D...

Страница 16: ...ace compressor H Suction pressure too low 1 Short of refrigerant Find and repair leak recharge system 2 Thermostat set too low Readjust thermostat 3 Low water flow Check strainers and adjust balancing...

Страница 17: ......

Страница 18: ......

Страница 19: ...CGAT IOM01 EN 19 Note...

Страница 20: ...cifications without notice Literature Order Number CGAT IOM01 EN0303 New Stocking Location Bangkok Thailand Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110...

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