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5

TRAK-STAR Twister Disposable Rail Cutters

        Made from Premium H.S.S. 
•  Gold Coating for All Around Drilling
•  Black Coating for Improved Performance  
   in New Harder Rail.

TRAK-STAR Rail Drills are designed to use Twister 
Bits, and to achieve maximum effi ciency from your 
unit, we recommend that no substitutes be used. 

**   Twister Bits are economical and disposable 
--- there is no need to resharpen --- however it is 
possible. Tools can be sharpened 2 to 3 times. 
Send cutters to Trak-Star to the attention of the 
Resharpening Department.  

** 

Twister Rail Bits have been shown to drill holes 

in rails up to 4X faster than twist drills or spade 
drills, and they produce clean, round, burr-free 
holes without the need to chamfer.

** 

Multiple cutting edge design, along with proper 

coolant fl ow, produces a cool cut raising the rail 
temperature in the hole no more than 35°F above 
ambient temperature. This prevents work harden-
ing, stress cracking, service failures, and repeated 
repairs.  

Cutter

Size,

inches

Decimal

Equivalent

Gold -

TiN Coated

Part Number

Black -

TiAlN Coated

Part Number

7/8

.08750

15228

15328

15/16

.09375

15230

15330

1

1.0000

15232

15332

1-1/16

1.0625

15234

15334

1-1/8

1.1250

15236

15336

1-3/16

1.1875

15238

15338

1-1/4

1.2500

15240

15340

1-5/16

1.3125

15242

15342

1-3/8

1.3750

15244

15344

1-7/16

1.4375

15246

15346

1-1/2

1.5000

15248

15348

1-11/16

1.6875

15254

15354

Pilot for Twister Bits

03635

     

   

Installing / Replacing Twister

TM

 Bit

     

  

1.  Be sure engine is stopped and turned off. Turn off
 

coolant at shut-off. The spring seat system located  

       within arbor was not designed to be 100% leak proof.

2.  Position arbor so the cutter area is easily accessible. 
 

Do not depress pilot pin during procedure to release  

       seal. Doing so will result in releasing pressurized  
       contents of arbor cavity and coolant loss. Some loss,     
       however, is normal due to cavity between cutter shank 
       and spring seat.

3.  Insert pilot in shank end of Twister Bit.

4.  Insert the Twister Bit until long fl at on cutter shank is
 

aligned with roll pin inside arbor.  Twist cutter clockwise   

       (do not depress pilot in case of cutter replacement for 
       reason noted in #2). The cutter is automatically held 
       into place. 

 

 

 

 

 

     

     

   

Insert Cutter

into Arbor

Twist

OFF

ON

Twist

Содержание RailBoss

Страница 1: ...OPERATOR S MANUAL PORTABLE 4 STROKE RAIL DRILL MANUAL FEED 70 LB A S C E TO 155 LB P S Serial _______________________ Date ______________...

Страница 2: ...Attach the large feed handle onto the drill using the enclosed 5 32 hex wrench 7 Attach Clamp Handle using the enclosed 1 8 hex wrench 8 ADD 8 OZ OF OIL TO THE MOTOR 9 Your new Rail Drill was factory...

Страница 3: ...ught in moving parts Rubber gloves and nonskid footwear are recommended when working outdoors Wear sturdy leather gloves when working indoors 14 Remove Adjusting Keys and Wrenches Form a habit of chec...

Страница 4: ...erator know and understand instructions for safe operation Add engine oil to motor and use regular unleaded gasoline only Ignition switch located on engine stops motor spindle and cutter rotation See...

Страница 5: ...Gold TiN Coated Part Number Black TiAlN Coated Part Number 7 8 08750 15228 15328 15 16 09375 15230 15330 1 1 0000 15232 15332 1 1 16 1 0625 15234 15334 1 1 8 1 1250 15236 15336 1 3 16 1 1875 15238 15...

Страница 6: ...ricates the cutting edge helps evacuate the chips keeps the slug from expanding and helps eject the slug Various mineral and sulphur base oils are quite popular however water base solutions have bette...

Страница 7: ...IL PRIOR TO STEP 2 STEP 2 RAISE REAR OF RAIL DRILL TO LOCATE SHOES IN PROPER POSITION SEE FIGURE B STEP 3 WHILE MAINTAINING CONTACT BETWEEN SHOES AND RAIL TIGHTEN CLAMP SEE FIG C STEP 4 WHEN UNIT IS F...

Страница 8: ...rm by ipping the arm back toward the body of the drill Before drilling next hole remove chips around cutter Then move the drill side ways ensuring the arm is clear of the notch and ip arm down Slide t...

Страница 9: ...re cutter wear and drilling problems while in the cut 14 Move feed handle to retract arbor and cutter Slug should eject from spring loaded pilot pin pressure 15 Move throttle to idle position 16 At th...

Страница 10: ...very 100 operating hours 2 Clean around spark plug Remove and inspect spark plug 3 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use NGK CR5HSB or equivalent 4 Check elect...

Страница 11: ...ad Screw 10 24 x 3 4 Secondary Clamp Arm Lock Nut 10 24 Pin Pin Knob Set Screw 1 4 28 x 3 8 1 2 2 2 2 2 2 1 1 2 1 03522 27027 27026 04782 27025 40074 03563 27080 12 13 14 15 16 17 18 19 Clamp Turn Han...

Страница 12: ...aft 82 Includes 43 46 gear shaft 83 Includes 43 2x gear shaft 84 Includes 43 2x gear shaft 85 Includes 5 12 86 Includes 57 61 87 Includes Assy 80 86 88 Includes 35 37 89 Includes 1 4 90 Includes 13 17...

Страница 13: ...1 1 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 40 42 43 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 70 71 72 27016 04807 24100 27057 04804 27014 27015 27113 40558...

Страница 14: ...HD5384631 NGK CR5HSB Fan Cover Cover HD5988779 Long Bolts HD5988969 Short Bolt HD5988977 Coil Assy Ignition HD5988852 Oil Alert Oil Alert Unit HD5858444 Oil Level Switch HD6005870 Under Housing Gas T...

Страница 15: ...0 100 RB 1002 01910 AREA American Railway Engineering Association 100 10025 100 RE 10025 01894 110 11025 110 RE 1100 01895 112 11228 112 RE 1121 01896 115 119 11525 115 RE 1150 01897 11937 119 RE 1190...

Страница 16: ...h vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Repair Center or to Hougen Manufacturing Inc 3001 Hougen Drive Swartz...

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