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6

YOUR DUTY TO TRAIN AND CONTROL PEOPLE

23)  An operator must not be assigned to a hoisting job 

or to rigging for the job, if that person is not :

a) mentally or physically fit for that purpose

b) competent for the job to be performed

c) familiar with all applicable safety rules and 

requirements

d) familiar with the scaffold equipment as rigged

e) nothing trained for working under the above 

requirements.

24)  Never disassemble the tralift by yourself or by your 

staff. Except for the operations described in this 

manual, the maintenance of the tralift hoists, as 

well as disassembly and repair, must be exclusively

done by qualified repairers authorized in writing by 

the supplier. tralift spare parts in accordance with 

the serial number of each machine must be 

exclusively utilized. No substitutions are allowed.

25)  Never let the tralift hoist and other equipment of a 

suspended system be managed or operated 

by a person other than authorized and assigned to 

the job.

26)  Operator training must be set up by a competent 

person of the company, or of it's technical 

consultant, according to the working conditions, prior 

to putting the equipment into operation : contact 

TRACTEL Inc.

27)  Every suspended job must be placed under the 

control of a person having the required competence

and the authority for checking that all the 

instructions prescribed by this manual be regularly 

and efficiently carried out.

YOUR DUTY OF SAFETY BEYOND THE tralift®

As being only one piece of the system, the tralift hoist can

contribute to the required SAFETY ONLY, IF …

28) it is fitted on compatible equipment.

29) Other components meet the requirements of the 

applicable safety regulations and are of the proper 

quality, and assembled to form a safe system.

30) Every upper support is stable, sufficiently strong, 

according to the load either static and dynamic.

31) Supporting structure provides the requested 

resistance to every load to be applied either static 

or dynamic, during operating the equipment.

32) All the requirements in strength and resistance are 

obtained with the necessary safety factor (see 

regulations and professional standards).

33) All the calculations, design and subsequent work 

necessary to the above requirements have been 

made by a competent person on the basis of 

proper technical information regarding the site.

YOUR DUTY TO AVOID TAKING CHANCES

34) Do not leave load supported by the hoist 

unattended unless specific precautions have been 

taken.

35)  Should you decide that the tralift hoist is no longer 

to be used, take precautions in disposing of it so 

that it cannot be used anymore.

36)  Tralift hoist MUST NOT be used in explosive 

atmosphere. It has not been designed for such an 

application.

37)  Do not operate unless load is centered under hoist.

38)  Protect the hoists load chain from weld splatter or

other damaging contaminents.

39)  Do not operate hoist when it is restricted from 

forming a straight line from hook to hook or lug to 

hook (optional) in the direction of loading.

40)  Do not use load chain as a sling or wrap chain 

around load.

41)  Do not apply the load to the tip of the hook or to the 

hook latch.

42)  Never operate a hoist unless load slings or other 

approved attatchments are properly sized and seated

in the hook saddle.

FOR LIFTING PEOPLE OR OTHER 

APPLICATIONS CONTACT:

Tractel

®

Inc. for USA 

or

Tractel

®

Ltd. for Canada

AN ULTIMATE RECOMMENDATION

Never neglect means to improve safety.  Due to the

risks inherent in the use of lever hoists, the supplier

strongly recommends that every* bravo

®

lever hoist be

fitted with an optional overload device when one is

available.  Ask your supplier for information on the

optional overload device.

In order to keep improving its products, Tractel®

reserves its right to apply any modification at any

time to the product described in this manual.

The companies of The Tractel

®

Group and their appoint-

ed repairers will supply on request their documentation

regarding other Tractel

®

products available: lifting and

pulling machine and their accessories, site and facade

access equipment, handling equipment, safety devices

for load, personal fall protection equipment, load and

tension indicators, etc.

Go to www.tractel.com

The Tractel

®

network can supply an after sales and peri-

odic inspection service.

* Not available in the 1/4T and 1T models

Содержание tralift 19709

Страница 1: ...presents some risk of personal injury or property damage That risk is greatly increased if proper instruction and warnings are not followed Before using this hoist each operator should become through...

Страница 2: ...ance 5 1 Removing the Handwheel Cover 5 2 Installing New Hand Chain 5 3 Installing New Load Chain 5 4 Installing a New Load Hook 5 5 Brake Replacement 6 Troubleshooting 7 Removal from service and stor...

Страница 3: ...icable ANSI standards ASME B30 16 and HST 2M and or other federal state provincial and local standards which may apply Inspection Repair Parts Manual tralift Manual Chain Hoists Explanation of Symbols...

Страница 4: ...HOISTING OPERATIONS SAFETY AND PROPER OPERATION IS A MATTER OF LIFE OR DEATH FOR RIGGERS OPERATORS AND BY STANDARDS THIS WARNING IS YOUR SHARE OF DUTIES FOR ACHIEVING SAFETY STANDARD HAND SIGNALS FOR...

Страница 5: ...a minimize swing the load or load hook b maintain firm footing when operating lifting equipment c avoid sudden acceleration and deceleration d concentrate on operating the hoists and do not allow atte...

Страница 6: ...with the necessary safety factor see regulations and professional standards 33 All the calculations design and subsequent work necessary to the above requirements have been made by a competent person...

Страница 7: ...37 0 24x0 71 0 20x0 94 39 68 5 51 6 14 5 28 1 38 20 87 4000 1 88 18 0 31x0 94 0 20x0 94 44 09 5 07 9 02 6 10 1 38 23 82 6000 2 92 59 0 31x0 94 0 20x0 94 61 73 8 16 7 72 5 91 1 54 24 80 10 000 2 99 21...

Страница 8: ...mm An optional load limiting device is available as well as a special corrosion resistant chain Additional information can be obtained from TRACTEL INC LTD by request A serial number is engraved on th...

Страница 9: ...down functions operate correctly 2 9 When using the hoist with a push suspension trolley without load check that the trolley moves freely If using a geared suspension trolley without load check the di...

Страница 10: ...dth bent shanks twisted hooks cracking or any other defects Check latches for proper operation See page 9 section 5 for a description of how to look for damage 3 Chain Ensure there is no twisting in a...

Страница 11: ...e following conditions a The hooks should rotate freely even when under load b Latches should be appropriately secured in place and open close properly c Any signs of cracking use of magnetic particle...

Страница 12: ...ent In addition when each link on a total length of 11 links Figure 6 has been examined the chain must be replaced if any of the following is found Corroded or cracked links Distorted or twisted links...

Страница 13: ...se of EP 1 grease is recommended for temperatures in the range of 20 to 50 F 29 to 10 C EP 2 grease is recommended for temperatures between 30 to 120 F 1 to 49 C The chain should be lubricated with SA...

Страница 14: ...eel cover by removing the following items from the three bolts on the cover 3 12mm nuts 3 Locking washers see Figure 9 3 Flat washers 5 2 Installing the New Hand Chain 1 Remove the old hand chain if n...

Страница 15: ...handwheel cover as described on page 14 4 Attach approximately 2 feet 1 m of soft wire to one end of the new load chain 5 Insert the wire into the entry side of the hoist over the load sprocket and th...

Страница 16: ...r the model with four falls perform the following while avoiding twisting of the chain Figure 12 a Pass the end through the first idle sheave on the bottom hook block page 20 26 b Pass the end over th...

Страница 17: ...ve Note that the nut is not tight 4 Remove the hand chain from the handwheel 5 Turn the handwheel counterclockwise to remove 6 Remove and inspect replace the ratchet wheel and both friction disks see...

Страница 18: ...ed load chain Inspect and replace as necessary Hand chain binds Damage to one of the following Load chain Chain sprocket load sheave Hand chain Handwheel Driving shaft Gears Inspect and replace as nec...

Страница 19: ...6 39 8x24 2 5 3 4 19759 5 5000 2 93 42 10x30 3 6 5 3 19769 10 10000 4 99 45 10x30 6 5 9 7 19779 20 20000 8 99 45 10x30 13 0 19 4 Item Rated Load Dimensions Weight of Hoist w chain 10 of lift A B C Hmi...

Страница 20: ...20 NOTE See page 21 for serial numbers of new style hoists 9 1 New Style Exploded View...

Страница 21: ...ers 3 2 2 Brake cover 3 2 3 Screws washers 2 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Label kit 3932 4222 452...

Страница 22: ...t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Brake kit 22042 22052 34082 22052 18932 34082 22072 22072 22072 5 Brake discs 2 6...

Страница 23: ...ut 3 19 2 Washer 3 20 Outer stay bolt 3 20 1 Nut 3 20 2 Spring washer 3 20 3 Washer 3 21 Side plate 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Cod...

Страница 24: ...No No Chain guide kit 22212 22222 22232 18972 22232 18952 22242 22242 22242 11 Upper chain guide 1 12 Chain stripper 1 15 Guide roller 1 23 Chain anchor 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No...

Страница 25: ...sprocket 1 17 1 Retaining ring 0 5t 1 0 5t only 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Bottom hook assembl...

Страница 26: ...2452 28 Side cover 1 20 1 Nut 3 20 2 Spring washer 3 20 3 washer 3 9 7 New Style Spare Parts List 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Co...

Страница 27: ...BELS TAGS Usually located on hoist box Located on handwheel cover Located on handwheel cover Figure 17 Figure 18 Figure 19 Not remove or obscure the safety labels plates or tags furnished on the hoist...

Страница 28: ...28 Name of user Date of first use SERVICE Date Signature...

Страница 29: ...29 Name of user Date of first use SERVICE Date Signature...

Страница 30: ...30 Name of user Date of first use SERVICE Date Signature...

Страница 31: ...31 Name of user Date of first use SERVICE Date Signature...

Страница 32: ...ling costs or consequential damages of any kind 5 Any defect in this equipment must immediately be brought to attention of the distributor from whom the unit was purchased The distributor will make ar...

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