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5

YOUR DUTY TO UNDERSTAND AND COMPLY

1)  It is the rigger’s and the operators" responsibility, 

and their employer’s responsibility, if they 

operate under an employer’s control, to strictly con

form to the following warnings. Be familiar with and 

understand hand signals.

2)  It is imperative for safety and efficiency of the 

operations that this manual be read and FULLY 

UNDERSTOOD by the rigger and the operator 

before rigging or operating the tralift. ALL 

INSTRUCTIONS contained herein must be carefully

and strictly FOLLOWED, including applicable 

guidelines for safe practice.

3)  Should you hand over a tralift, under whatever 

conditions, to any party operating out of your 

control, you must join a clean copy of this manual 

and draw other party’s attention that strictly 

following all the instructions therein is a matter of life

or death.

4)  Before rigging and operating this tralift hoist, the 

rigger and the operator must become aware of all 

the requirements of federal, state, provincial and 

local safety regulations not only applicable to the 

tralift hoist but also to the entire suspended system 

and any component of it.

5) Tralift may be used in the design and manufacture 

of cranes or monorails.  Additional equipment or 

devices may be required for crane and monorail to 

comply with applicable crane design and safety 

standards. The crane  designer, crane manufactur

er, or user is responsible for furnish these additional

items for compliance.  Refer to  ANSI/ASME 

B30.17, “Safety Standard For Top-Running Single 

Girder Cranes”, ANSI/ASME B30.2 “Safety 

Standard For Top-Running Double Girder Cranes”, 

and ANSI/ASME B30.11 “Safety Standard For 

Underhung Cranes and Monorails”

6)  Never use the tralift hoist for any job other than 

lifting materials according to the instructions of 

this manual.

7)  Never lift people or near people.  Warn people of an

approaching load.  

8)  Never use a tralift hoist which has been modified.

9)  Never load the tralift hoist above its rated load 

capacity.

a) minimize swing the load or load hook.

b) maintain firm footing when operating lifting 

equipment.

c) avoid sudden acceleration and deceleration.

d) concentrate on operating the hoists, and do not 

allow attention to be diverted while operating the 

equipment.

e) stop hoist in a controlled manner when the 

operator has doubt as to the safety of the 

operations. 

Lift operations shall resume only after safety 

concerns have been addressed.

f) lift the load block above the highest moveable 

obstruction under the hoist when the hoist not in use

10.  Never use the tralift

®

if the load is NOT free to 

move.

YOUR DUTY TO INSPECT AND MAINTAIN

11)  Keep this manual available at all times for easy 

reference whenever required. Extra Copies are 

available from the supplier.

12. Carefully take notice of all the labels and name

plates fixed to the tralift

®

(see page 21).  Never rig 

or operate the hoist if any label or nameplate, 

normally fixed on the hoist is obscured or missing. 

Tractel

® 

will supply extra labels and nameplates on 

customer’s request.

13) A careful and regular inspection of the tralift

®

hoist, 

its load chain, hooks and other components of the 

installation is  part of the safety requirements.  If you

have any questions, call Tractel

®

14) A careful and regular inspection of the tralift hoist, 

its load chain and other Components of the 

installation is part of the safety requirements. If you 

have any question, call the supplier.

15) Do not use a hoist with twisted, kinked, damaged or

worn load chain.

16) Shut down a hoist that malfunctions or performs 

unusually and report such malfunction.

17) Do not attempt to lengthen or repair load chain.

18) Make sure hoist limit switches function properly.

19) Do not use a hoist with twisted, kinked, damaged 

or worn load chain.

20)  Shut down a hoist that malfunctions or performs 

unusually and report such malfunction.

21)  Do not attempt to lengthen or repair load chain.

22)  Make sure hoist limit switches function properly.

READ THIS GENERAL WARNING FIRST

In hoisting operations, safety and proper operation is a matter of life or death for riggers, operators and by-standers.

This warning is your share or duties for achieving safety.

GENERAL WARNING

Содержание tralift 19709

Страница 1: ...presents some risk of personal injury or property damage That risk is greatly increased if proper instruction and warnings are not followed Before using this hoist each operator should become through...

Страница 2: ...ance 5 1 Removing the Handwheel Cover 5 2 Installing New Hand Chain 5 3 Installing New Load Chain 5 4 Installing a New Load Hook 5 5 Brake Replacement 6 Troubleshooting 7 Removal from service and stor...

Страница 3: ...icable ANSI standards ASME B30 16 and HST 2M and or other federal state provincial and local standards which may apply Inspection Repair Parts Manual tralift Manual Chain Hoists Explanation of Symbols...

Страница 4: ...HOISTING OPERATIONS SAFETY AND PROPER OPERATION IS A MATTER OF LIFE OR DEATH FOR RIGGERS OPERATORS AND BY STANDARDS THIS WARNING IS YOUR SHARE OF DUTIES FOR ACHIEVING SAFETY STANDARD HAND SIGNALS FOR...

Страница 5: ...a minimize swing the load or load hook b maintain firm footing when operating lifting equipment c avoid sudden acceleration and deceleration d concentrate on operating the hoists and do not allow atte...

Страница 6: ...with the necessary safety factor see regulations and professional standards 33 All the calculations design and subsequent work necessary to the above requirements have been made by a competent person...

Страница 7: ...37 0 24x0 71 0 20x0 94 39 68 5 51 6 14 5 28 1 38 20 87 4000 1 88 18 0 31x0 94 0 20x0 94 44 09 5 07 9 02 6 10 1 38 23 82 6000 2 92 59 0 31x0 94 0 20x0 94 61 73 8 16 7 72 5 91 1 54 24 80 10 000 2 99 21...

Страница 8: ...mm An optional load limiting device is available as well as a special corrosion resistant chain Additional information can be obtained from TRACTEL INC LTD by request A serial number is engraved on th...

Страница 9: ...down functions operate correctly 2 9 When using the hoist with a push suspension trolley without load check that the trolley moves freely If using a geared suspension trolley without load check the di...

Страница 10: ...dth bent shanks twisted hooks cracking or any other defects Check latches for proper operation See page 9 section 5 for a description of how to look for damage 3 Chain Ensure there is no twisting in a...

Страница 11: ...e following conditions a The hooks should rotate freely even when under load b Latches should be appropriately secured in place and open close properly c Any signs of cracking use of magnetic particle...

Страница 12: ...ent In addition when each link on a total length of 11 links Figure 6 has been examined the chain must be replaced if any of the following is found Corroded or cracked links Distorted or twisted links...

Страница 13: ...se of EP 1 grease is recommended for temperatures in the range of 20 to 50 F 29 to 10 C EP 2 grease is recommended for temperatures between 30 to 120 F 1 to 49 C The chain should be lubricated with SA...

Страница 14: ...eel cover by removing the following items from the three bolts on the cover 3 12mm nuts 3 Locking washers see Figure 9 3 Flat washers 5 2 Installing the New Hand Chain 1 Remove the old hand chain if n...

Страница 15: ...handwheel cover as described on page 14 4 Attach approximately 2 feet 1 m of soft wire to one end of the new load chain 5 Insert the wire into the entry side of the hoist over the load sprocket and th...

Страница 16: ...r the model with four falls perform the following while avoiding twisting of the chain Figure 12 a Pass the end through the first idle sheave on the bottom hook block page 20 26 b Pass the end over th...

Страница 17: ...ve Note that the nut is not tight 4 Remove the hand chain from the handwheel 5 Turn the handwheel counterclockwise to remove 6 Remove and inspect replace the ratchet wheel and both friction disks see...

Страница 18: ...ed load chain Inspect and replace as necessary Hand chain binds Damage to one of the following Load chain Chain sprocket load sheave Hand chain Handwheel Driving shaft Gears Inspect and replace as nec...

Страница 19: ...6 39 8x24 2 5 3 4 19759 5 5000 2 93 42 10x30 3 6 5 3 19769 10 10000 4 99 45 10x30 6 5 9 7 19779 20 20000 8 99 45 10x30 13 0 19 4 Item Rated Load Dimensions Weight of Hoist w chain 10 of lift A B C Hmi...

Страница 20: ...20 NOTE See page 21 for serial numbers of new style hoists 9 1 New Style Exploded View...

Страница 21: ...ers 3 2 2 Brake cover 3 2 3 Screws washers 2 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Label kit 3932 4222 452...

Страница 22: ...t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Brake kit 22042 22052 34082 22052 18932 34082 22072 22072 22072 5 Brake discs 2 6...

Страница 23: ...ut 3 19 2 Washer 3 20 Outer stay bolt 3 20 1 Nut 3 20 2 Spring washer 3 20 3 Washer 3 21 Side plate 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Cod...

Страница 24: ...No No Chain guide kit 22212 22222 22232 18972 22232 18952 22242 22242 22242 11 Upper chain guide 1 12 Chain stripper 1 15 Guide roller 1 23 Chain anchor 1 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No...

Страница 25: ...sprocket 1 17 1 Retaining ring 0 5t 1 0 5t only 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Code No No No No No No No No No Bottom hook assembl...

Страница 26: ...2452 28 Side cover 1 20 1 Nut 3 20 2 Spring washer 3 20 3 washer 3 9 7 New Style Spare Parts List 0 5t 1t 1 5t 2t 2t 1 1 3t 5t 10t 20t Pos No Description Qty Code Code Code Code Code Code Code Code Co...

Страница 27: ...BELS TAGS Usually located on hoist box Located on handwheel cover Located on handwheel cover Figure 17 Figure 18 Figure 19 Not remove or obscure the safety labels plates or tags furnished on the hoist...

Страница 28: ...28 Name of user Date of first use SERVICE Date Signature...

Страница 29: ...29 Name of user Date of first use SERVICE Date Signature...

Страница 30: ...30 Name of user Date of first use SERVICE Date Signature...

Страница 31: ...31 Name of user Date of first use SERVICE Date Signature...

Страница 32: ...ling costs or consequential damages of any kind 5 Any defect in this equipment must immediately be brought to attention of the distributor from whom the unit was purchased The distributor will make ar...

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