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ENGLISH

2

FOREWORD

This manual explains the proper operation and maintenance of Toyota industrial vehicles as well as daily lubrica-
tion and periodic inspection procedures.
Please read this manual thoroughly even though you may already be familiar with other Toyota industrial vehicles
because it contains information which is exclusive to this series of vehicles. This manual is based on a standard
vehicle. If you have any questions about other types, please contact your Toyota industrial vehicle dealer (Toyota
dealer). 

In addition to this manual, please be sure to read the separate publication entitled "Operator's Manual for
Safety Operation." Toyota reserves the right to make any changes or modifications of specifications in this
manual without giving previous notice and without incurring any obligation.

CONTENTS

Foreword ......................................................................................................................................................... 2 (En-1)
Contents ......................................................................................................................................................... 2 (En-1)
Before Initial Operation  ................................................................................................................................. 2 (En-1)
Caution Plate .................................................................................................................................................. 5 (En-4)
Main Components  .......................................................................................................................................... 6 (En-5)
Driving Controls and Instruments Panel ........................................................................................................ 6 (En-5)
General Screen  ............................................................................................................................................... 7 (En-6)
Display ........................................................................................................................................................... 9 (En-8)
Screen Functions  .......................................................................................................................................... 10 (En-9)
Optional Features  ....................................................................................................................................... 13 (En-12)
Switches and Levers  .................................................................................................................................. 19 (En-18)
Body Components ...................................................................................................................................... 24 (En-23)
Battery ........................................................................................................................................................ 27 (En-26)
Pre-operation Check ................................................................................................................................... 30 (En-29)
Weekly Maintenance .................................................................................................................................. 32 (En-31)
Self Servicing ............................................................................................................................................. 33 (En-32)
Periodic Maintenance ................................................................................................................................. 34 (En-33)
Periodic Replacement Table ....................................................................................................................... 34 (En-33)
Periodic Maintenance Table ....................................................................................................................... 34 (En-33)
Service Data  ............................................................................................................................................... 37 (En-36)
Battery Case & Minimum Weight Required .............................................................................................. 38 (En-37)
Wheels & Tires (3W)  ................................................................................................................................. 39 (En-38)
Wheels & Tires (4W) .................................................................................................................................. 39 (En-38)
Lubrication Chart (3W) .............................................................................................................................. 40 (En-39)
Lubrication Chart (4W) .............................................................................................................................. 41 (En-40)
Vehicle Dimensions  ................................................................................................................................... 42 (En-41)
Frame Serial Number  ................................................................................................................................. 43 (En-42)
How to Read the Name Plate  ..................................................................................................................... 43 (En-42)
Mast Specifications and Rated Capacities  ................................................................................................. 44 (En-43)

BEFORE INITIAL OPERATION

Please read this manual thoroughly. 

This will

give you a complete understanding of Toyota
industrial vehicles and enable you to operate them
correctly and safely. Proper handling of new vehi-
cles promotes performance and extends life. Drive
with special caution while becoming familiar with
a new vehicle. In addition to the standard operating
procedures, pay attention to the following safety
items.

Please acquire a thorough knowledge of the
Toyota industrial vehicle. 

Read the operator's

manual thoroughly prior to operating the vehicle.
Get to know its operation and components. Learn
about the safety devices and accessory equipment
and their limits and precautions. Be sure to read the
caution plate attached to the vehicle.

Please familiarize yourself with safe driving
techniques and safety management. 

Understand

and maintain work area traffic rules. Ask the work
area supervisor about any special working pre-
cautions.

Wear neat clothing for operation. 

Improper clo-

thing for vehicle operation may interfere with
smooth operation and cause an accident. Always
wear proper clothing for easy operation.

Avoid electric power lines. 

Know the locations of

inside and outside power lines and maintain suffi-
cient distance.

Be sure to perform pre-operation checks and
periodic maintenance. 

This will prevent sudden

malfunctions, improve work efficiency, reduce
costs, and help ensure safe working conditions.

Be sure to avoid forward tilt when the loaded
forks are raised. 

In the worst case, this will cause

overturning due to poor stability resulting from
forward shifting of the center of gravity.

If you hear any abnormal noises or sense
anything unusual, inspect and repair immedia-
tely

Never attempt traveling with a load on the forks
lifted beyond the specified height. 

Traveling with

a load on the forks lifted beyond the specified
height may cause overturning due to upward shif-
ting of the center of gravity. Keep the forks at 15-
20 cm (5.9 -7.9 in.) above the ground when trave-
ling.

Avoid overloading or uneven loading. 

Over-

loading or uneven loading is dangerous. If the cen-
ter of gravity is closest to the front side even
though the load is below the maximum, limit the
loading weight according to the name plate.

Avoid reckless operation.

Use only the recommended lubricants. 

Low-

grade lubricants will shorten service life.

Do not overdischarge. 

Always check the condi-

tion of the battery.

Avoid open flames during charging. 

Combustible

gas is produced during charging.  Charge away
from open flames in a well- ventilated place.

Cold Storage Models. 

A cold storage model

option is not available. Do not perform operations
in a cold storage.

Do not make any alterations to the electrical sys-
tem. 

Any attempt to do so may affect the operation

of the precision devices built into the battery-ope-
rated forklift, causing a malfunction or accident.
If any alterations become necessary, contact a
Toyota dealer.

When washing the forklift, be careful not to
splash the motor or electrical parts directly with
water. 

If the motor or electrical parts are directly

splashed with water, the forklift may malfunction
or break down. If it becomes unavoidable to wash
the battery-operated forklift, carefully cover elec-
trical parts with a vinyl sheet or the like to protect
them from getting wet.

Return to neutral mechanism. 

If the key switch

or the seat switch is turned ON with the direction
lever set to the forward or reverse position or the
accelerator pedal depressed, the vehicle does not
travel unless the direction lever and accelerator
pedal are returned to the neutral positions.

For vehicles that are equipped with non-marked or
color tires, be sure to install a static strap.

Cautions for thunder

If thunder can be heard in the distance, stop char-
ging the battery and disconnect the charging plug.

If thunder can be heard close by, do not touch the
power supply plug or cord because you may
receive an electric shock if lightning strikes close
by.

Setup of a lightning rod or a lightning arrester in
the electric circuit is strongly recommended in
areas where thunder is frequently heard.

(En-1)

Содержание 8FBE18T

Страница 1: ......

Страница 2: ...Avoid electric power lines Know the locations of inside and outside power lines and maintain suffi cient distance Be sure to perform pre operation checks and periodic maintenance This will prevent su...

Страница 3: ...rate the automatic forks leveling control during material handling operation because the vehicle may tip over In case of a vehicle with an attachment do not allow the forks to be automatically positio...

Страница 4: ...f the OPS system before operation Not loaded Loaded High lift height Stop with leveling forks mast vertical Stop with mast vertical or up to 1 to rear side depen ding on the load Low lift height Trave...

Страница 5: ...nt risks shall be taken when disposing recycling batteries Consult your Toyota dealer about exchange or discarding the batteries CAUTION PLATE A caution plate is attached to the vehicle Thoroughly fam...

Страница 6: ...Accelerator pedal 6 PIN code entry system OPT 7 Multi function display 8 Cup holder 9 Armrest 10 Lefthand direction lever OPT 11 Steering column tilt adjust lever 12 Lamp switch OPT 13 Turn signal sw...

Страница 7: ...7 8 9 10 11 12 switch 1 Travel 2nd speed setting indicator switch 2 power select indicator Time or date selection switch Press switch 3 on the general screen to switch the date and time display Meter...

Страница 8: ...or main circuit DM Traveling motor PM Pump motor When overheated the performance of vehicle is lim ited After the warning indicator is displayed leave the vehicle with the key switch on for a while 20...

Страница 9: ...ttery capacity reaches the set warning level of remaining charge default second level 1 The battery capacity blinks 2 After the key switch is turned to ON a warning buzzer sounds for 5 seconds If the...

Страница 10: ...state in backward tilted state SCREEN FUNCTIONS Power select Every time the switch 2 is pushed in the general screen the power select mode will shift to the right in sequence S P H When the original...

Страница 11: ...urned on When logged on for models with PIN code entry sys tem 2 Lap time meter LAP It counts the time when the key switch is turned on When logged on for models with PIN code entry sys tem Pressing s...

Страница 12: ...can change it into such operation specifica tion in masked function However in such operation specification a lighter weight than the set value wrongly activates the alarm frequently because of fluctu...

Страница 13: ...ompleting entering a PIN reset the entered numbers and return the system to the logoff state Logoff operation The operator can turn off the vehicle by pushing the logoff switch when the vehicle activa...

Страница 14: ...aximum Height Limiter Maximum fork height mm Height value mm 4300 1715 4500 1785 4700 1885 5000 1985 5500 2185 6000 2335 6500 2535 7000 2735 7500 2935 Automatic height control value table 1 1 Maximum...

Страница 15: ...ng so activates the auto leveling function 1 General screen Lowest target screen Middle target screen Highest target screen 1 Cancel of the target and activation Displaying the general screen by click...

Страница 16: ...all the memories is displayed by selecting the menu HEIGHT SET CLR by using the switch 1 and switch 4 on the operator s menu screen Continuing to press switch 1 CLR for two seconds can clear all the m...

Страница 17: ...stepped off or until the speed becomes stable In case that the vehicle speed has already exceeded the maximum speed it is gradually decreased and limited to the maximum speed If the maximum speed lim...

Страница 18: ...ion of this feature Measurement of shock The menu MEAS SETTING can help to determine the appropriate setting values by displaying the momentary generated shock values and the detected peak shock value...

Страница 19: ...the center of the steering wheel to sound the horn ARMREST Note If the OPS indicator is displayed on the screen release the accelerator pedal return all levers to their neutral positions and return t...

Страница 20: ...and backward tilting speed are controlled by the angle of this lever Attachment levers These levers operate an attachment Attachment speed is controlled by the angle of the levers 1 Joystick OPT Load...

Страница 21: ...rward Not tilting forward Low lifting height Fork stopped in the horizontal position with mast in the vertical position Lift to the maximum height Not tilting forward Automatic height control OPT Note...

Страница 22: ...he top of the lever grip pushed to return the lever to the original position A Caution Caution Caution Be sure to depress the brake pedal when operat ing the parking brake When operating the lever hol...

Страница 23: ...ward reverse traveling Before turning the key switch ON be sure to pull the parking brake When the parking brake is released the forklift can be operated Note If the OPS indicator is displayed on the...

Страница 24: ...ask a Toyota dealer for a copy Note Make sure the pocket is closed securely 1 2 3 4 Swivel seat OPT This option can improve posture and the view during backward driving Also it supports getting off be...

Страница 25: ...through steering column lock lever 3 Move the seat forward to the foremost position 4 Move the armrest back to the backmost position Push the armrest down at the downmost position Slide the armrest up...

Страница 26: ...fficient strength Never use the holes on the upper side of the counterweight to hoist the vehicle Rear view mirrors OPT Set mirror angles before vehicle start Caution Caution Caution Do not rely only...

Страница 27: ...rform specific gravity inspection at least once a week and check that proper charging is done and that there is no extreme difference in specific gravity in the battery cells Specific gravity after ch...

Страница 28: ...el 1 Open the battery hood 2 Disconnect the battery plug 3 Remove the side hood 4 Remove the vertical direction battery stopper to open 5 Replace the battery case by lifting and pulling the battery tr...

Страница 29: ...area away from open flames 2 Keep the battery hood open 3 Keep away from open flames Post a danger sign 4 If you are using a vehicle with a cabin Option fully open the doors rear window etc of the ca...

Страница 30: ...ave the vehicle inspected at a Toyota dealer Caution Caution Caution Since industrial vehicle tires use high pressure air misshaped or cracked rims are extremely danger ous Never exceed the specified...

Страница 31: ...0 mm 2 Level line At the maximum level line of forks 4001 to 5000 mm 3 Level line At the maximum level line of forks 5001 to 6000 mm 4 Level line At the maximum level line of forks 6001 to 7000 mm 5 L...

Страница 32: ...Check the mast to make sure that it can be properly tilted forward and backward and raised up Also make sure that the mast can automatically stop at its horizon tal position BEFORE GARAGING THE VEHICL...

Страница 33: ...e data for appropriate tire pressure 1 Hub nuts Rear wheel 1 Park the vehicle on a level surface and turn the rear wheels 90 2 Apply the parking brake and chock the wheels Insert the jack under the we...

Страница 34: ...Hydraulic filter z z Air filter of hydraulic oil tank cap z z Drive unit oil z Wet disc brake oil z Wheel bearing z Power steering hose Every 2 years Power steering rubber parts Every 2 years Materia...

Страница 35: ...ng angle to right and left I Power steering Oil leakage and oil level I Looseness in mounting parts I Power steering hose damage I REPLACEMENT CYCLE Based on total operating hours or months whichever...

Страница 36: ...1 month may be recommendable REPLACEMENT CYCLE Based on total operating hours or months whichever comes first EVERY 6 WEEKS 3 6 12 months EVERY 250 500 1000 2000 hours Backrest Looseness in mounting p...

Страница 37: ...n above can be used as the sound level at operators ears Values are in accordance with EN 12053 measurement methods Item Vehicle model 8FBET15 8FBE K T16 8FBE K T18 8FBET20 8FBMT15 8FBMT16 8FBMT18 8FB...

Страница 38: ...hicle Agip Arnica A 15 or equivalent Chassis and mast Grease fitting Proper amount MP grease Molybdenum disulfide grease Esso beacon 32S Battery Proper amount Distilled water Mast Height volume of oil...

Страница 39: ...EKT18 8FBET18 8FBET20 Rear Pneumatic Shaped Cushion 140 55 9 4 00E 9 Standard Pneumatic not applicable Non Marking 140 55 9 4 00E 9 Option WHEELS TIRES 4W Vehicle model Type Tire size Wheel size Tire...

Страница 40: ...hours daily II Inspect every 40 hours weekly III Inspect every 250 hours 6 weeks IV Inspect every 1000 hours semi annually V Inspect every 2000 hours annually VI Inspect every 3000 hours 1 5 years In...

Страница 41: ...rear pin 16 Wet disc brake 17 Side Shifter OPT I Inspect every 8 hours daily II Inspect every 40 hours weekly III Inspect every 250 hours 6 weeks IV Inspect every 1000 hours semi annually V Inspect ev...

Страница 42: ...mm K 2150mm L 120mm N 35mm O 30 27 25 28 26 27 P 2055mm Q 924mm 1017mm 929mm 1017mm R 1000mm S 348mm 355mm T 1264mm 1372mm 1480mm 1372mm 1480mm U 170 5mm 177 5mm 170mm V 1782mm 1890mm 1998mm 1897mm 20...

Страница 43: ...in areas instead of on the load capacity chart the vehicle s allowable load is engraved on the name plate Check the load center and capacity before start ing operation 1 Vehicle model 2 Specialty mode...

Страница 44: ...With Standard Load Backrest K Tilt Range N Load capacity P Tilt Range S Load capacity E Without Load Backrest F With Standard Load Backrest L Forward M Backward 500 mm Load center Q Forward R Backward...

Страница 45: ...0 120 120 5 7 1470 5 7 1300 5000 3100 5545 6260 120 120 5 7 1450 5 7 1250 FW 3000 2000 3555 4260 1485 780 5 7 1500 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1500 5 7 1500 3500 2250 4055 4760 1735 1030...

Страница 46: ...5960 120 120 5 7 1570 5 7 1450 5000 3100 5545 6260 120 120 5 7 1550 5 7 1400 FW 3000 2000 3555 4260 1485 780 5 7 1600 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1600 5 7 1500 3500 2250 4055 4760 1735 1...

Страница 47: ...700 4700 2900 5245 5960 120 120 5 7 1650 5000 3100 5545 6260 120 120 5 7 1600 FW 3000 2000 3555 4260 1485 780 5 7 1800 3300 2150 3855 4560 1635 930 5 7 1800 3500 2250 4055 4760 1735 1030 5 7 1800 3700...

Страница 48: ...00 2900 5245 5960 120 120 5 7 1920 5000 3100 5545 6260 120 120 5 7 1850 FW 3000 2000 3555 4260 1485 780 5 7 2000 3300 2150 3855 4560 1635 930 5 7 2000 3500 2250 4055 4760 1735 1030 5 7 2000 3700 2350...

Страница 49: ...0 120 120 5 7 1450 5 7 1400 5000 3100 5545 6260 120 120 5 7 1400 5 7 1350 FW 3000 2000 3555 4260 1485 780 5 7 1350 5 7 1500 3300 2150 3855 4560 1635 930 5 7 1500 5 7 1500 3500 2250 4055 4760 1735 1030...

Страница 50: ...20 120 5 7 1500 5 7 1500 5000 3100 5545 6260 120 120 5 7 1450 5 7 1450 FW 3000 2000 3555 4260 1485 780 5 7 1600 5 7 1600 3300 2150 3855 4560 1635 930 5 7 1600 5 7 1600 3500 2250 4055 4760 1735 1030 5...

Страница 51: ...120 120 5 7 1700 5 7 1700 5000 3100 5545 6260 120 120 5 7 1650 5 7 1650 FW 3000 2000 3555 4260 1485 780 5 7 1800 5 7 1800 3300 2150 3855 4560 1635 930 5 7 1800 5 7 1800 3500 2250 4055 4760 1735 1030...

Страница 52: ...00 2900 5245 5960 120 120 5 7 1800 5000 3100 5545 6260 120 120 5 7 1750 FW 3000 2000 3555 4260 1485 780 5 7 2000 3300 2150 3855 4560 1635 930 5 7 2000 3500 2250 4055 4760 1735 1030 5 7 2000 3700 2350...

Страница 53: ...53 En En 52...

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