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MODEL
TCWS.54OD
SERIES C
MODULAR DIRECT VENT

TCWS54 OUTDOOR GAS
FIREPLACE INSTALLATION
AND OPERATING
INSTRUCTIONS

102813-40

TCWS.54CODE

5050.5401-A

SERIAL #

WARNING: If the information in these
instructions is not followed exactly, a fi re or
explosion may result causing property damage,
personal injury or death.

DANGER: If you smell gas:

1. Shut off gas to the
appliance

2. Extinguish any open fl ame.

3. If odor continues, keep away from the ap-
pliance and immediately call your gas supplier
or fi re department.

WARNING: Do not store or use gasoline or other
fl ammable vapors and liquids in the vicinity of
this or any other appliance.

An LP-cylinder not conected for use shall not
be stored

WARNING: Improper installation, adjusment,
alteration, service or maintenance can cause
injury or property damage. Read the installa-
tion, operating and maintenance instructions
thoroughly before installing or servicing this
equipment.

INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.

Installation and service must be performed
by a qualifi ed installer, service agency or the
gas supplier.

WARNING: For Outdoor Use Only

CARBON MONOXIDE HAZARD

This appliance can produce carbon mon-
oxide which has no odor.

using it in an enclosed space can kill
you.

Never use this appliance in an enclosed
space such as a camper, tent, car or
home.

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Содержание TCWS.54OD

Страница 1: ...n the vicinity of this or any other appliance An LP cylinder not conected for use shall not be stored WARNING Improper installation adjusment alteration service or maintenance can cause injury or property damage Read the installa tion operating and maintenance instructions thoroughly before installing or servicing this equipment INSTALLER Leave this manual with the appliance CONSUMER Retain this m...

Страница 2: ...djustable Lintel 15 Honeywell Control Valve 16 Plumbing and Electrical 16 Gas Supply 17 Gas Pressure Check 17 Venting 18 Roof Termination Venting Chart 19 Vent Terminal Clearance 22 Vent Pipe Sealant 23 Vent Restrictor Adjustment 24 Firebox Panels Installation 25 Lighting Instructions 26 First Fire 26 Maintenance 27 TCWS 54CODE Replacement Parts 28 Replacement Parts Honeywell Control System 29 Wir...

Страница 3: ...urface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Any grill panel or door removed for servicing the unit must be replaced prior to operating Failure to do so may create a hazardous condition Insta...

Страница 4: ...e with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless upon inspection the i...

Страница 5: ...e from entering the enclosure A drip pan not supplied with the unit must be installed under the fireplace and be provided with a means of draining Care must be taken to select materials and building practices which will protect the enclosure and fireplace from exposure to moisture Not for use with a power vent This Fireplace Is Intended For Outdoor Use Only 5 TCWS 54CODE 102813 40 ...

Страница 6: ...sing and gently tap the pilot in your hand The natural gas orifice should fall out Fig 1 2 Insert the propane orifice that came in your instruction pack as shown into the orifice housing and reattach the pilot to the compression fittng and pilot tube Fig 2 3 3 Using the valve conversion kit that came in the instruction pack convert the valve to propane following the instructions provided with the ...

Страница 7: ... Adjacent side wall 4 in 102 mm Ceiling to appliance 24 in 610 mm Mantel to appliance See Figure 2 Maximum Mantel extension See Figure 2 Mantel support 4 in 102 mm Vertical vent pipe 1 3 4 in 45 mm Fig 5 Fig 6 MAY USE COMBUSTIBLE FACING MATERIAL IN THIS AREA NON COMBUSTIBLE FINISH MATERIAL SEE FIG 8 9 NON COMBUSTIBLE ZONE DO NOT INSTALL ANY COMBUSTIBLE MATE RIAL ELECTRICAL WIRING OR GAS PLUMBING I...

Страница 8: ... of the frame and lift up and out to disengage from its bottom track 4 Place the window frame in a safe place to avoid damage 5 Re assemble in reverse order Latch handle should snap into place and be flush with window frame when engaged correctly 6 Reinstall Trim Kit if required TIP To ensure glass is properly latched grasp the top left and right sides of the glass frame under moderate pressure it...

Страница 9: ...f vent system and where gas supply piping may be plumbed Various installations are possible such as into an existing wall a corner a built in wall or a wall projection Fig 11 Due to high temperatures do not locate this fireplace in areas of high traffic or near furniture or draperies The minimum clearances from the fireplace to combustible surfaces must be adhered to and are shown in Fig 6 and Fig...

Страница 10: ...c requirements Due to high temperatures non combustible backer board such as cement board or its equivalent must be used to sheet in the front of the fireplace extending 12 below 12 above and 9 5 8 to the side of the framing edgebars Fig 13 Standardsheetrock dry wall may be used beyond this If the backer board is not to be finished with other non combustible material such as tiles it is recommende...

Страница 11: ... FINISHING IN STRUCTIONS CLOSELY NOTE ITISRECOMENDEDTOPRE DRIL MOUNTING HOLES IN THE BOARD PRIOP TO SECURING TO THEFRAMING THISWILLPREVENT THE BOARD FROM CRAKING NON COMBUSTIBLE BOARD NON COMBUSTIBLE RECESSED INSTALLATION DETAIL NON COMBUSTIBLE BOARD DETAIL MINIMUM COMBUSTIBLE FRAMING DIMENSIONS Fig 13a Fig 13 Fig 14 Fig 15 NON COMBUSTIBLE MATERIAL MUST EXTEND 12 ABOVE 9 5 8 TO THE SIDES AND 12 BE...

Страница 12: ...AFER 8 x 1 2 Pkg 40 2 8293 4 STUD SIDES 55 L 2 3 8293 2 STUD OUTER SIDES 55 L 2 4 8293 STUD UPPER LOWER 75 1 4 L 2 5 8293 6 INNER CROSS BRACE 56 5 8 L 1 6 8293 8 STUD CENTER 25 L 3 7 8293 9 LOWER CROSS BRACE 56 5 8 L 1 TCWS 54FRKIT 12 TCWS 54CODE 102813 40 Steel Stud Framing Kit ...

Страница 13: ...6 and 2 Attach 7 to 2 using 1 screw through the top and 1 screw through the side at each end Attach 3 1 on each side with bend out tabs to the front Place 2 remaining pieces of 4 together at the bottom of the framing kit in the same manner as the top screw them together and attach to the inner steel studs Turn the framing kit over and secure all studs from the back 2 2 3 3 4 4 5 6 6 6 7 FRONT VIEW...

Страница 14: ... attached to the fireplace under ANY cir cumstance Fig 19 FRAMING EDGES GLASS FRAME NON COMBUSTIBLE FINISH MATERIAL 2 Attach the Assembled Frame to the Unit Align the assembled frame to the unit framing brackets Fig 17 Attach at the fasteningpointsthroughtheaccess holes in the outer side studs 3 3 Secure to Existing Framing Bend out the tabs 90 degrees before inserting the unit into its framed hou...

Страница 15: ...ring bolts in the upper and lower corners on each side of the lintel and remove the lintel Rotate the assembly to have the desired edge away from the fireplace Fig 22 4 The lintel assembly has a maximum range ofadjustabilityof1 toaccommodatevarying facing material thicknesses The maximum depth is 6 Fig 19 5 The lintel assembly can then be adjusted to align flush with your facing material by slidin...

Страница 16: ...ight hand side of the firebox Fig 23 4 Remove the cover from the electrical box Fig 24 5 Run two 110 V AC switched electrical supplies to the control box and connect to the terminal block installed inside the control box Fig 25 The fireplace operates on 24V AC supplied by a transformer rated at 110 volts 60Hz See wiring diagram on page 31 for correct connections on terminal block 6 Connect the gas...

Страница 17: ...er operation and pressure The fireplace has an input rate of 54 900 BTU HR on both Natural Gas and Propane NOTE A sediment trap as per national fuel gas code must be installed in the gas supply line no more than 6 feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve DO NOT HARD PIPE GAS LINE TO VALVE A met...

Страница 18: ... combinations of vent runs may be used Refer to Fig 28 for details For optimum performance and flame appearance keep the vent length to a minimum and limit the number ofelbows Connectionsbetweeneachventsystemcomponentmustbetightlyjoined secured with sheet metal screws and sealed with high temperature self adhesive tape VENT SUPPORTS A minimum of 1 support every 4 must be used CAUTION UNDER NO COND...

Страница 19: ...aminimumandlimitthenumber of elbows Connections between each vent system component must be tightly joined secured with sheet metal screws and sealed CAUTION Under no condition should combustible material be closer than 1 3 4 inches from any part of the vent pipe Only 45º elbows can be used in this vent system Maximum number of elbows is 2 Fig 28 19 TCWS 54CODE 102813 40 Roof Termination Venting Ch...

Страница 20: ...the vent pipe is in place install a storm collar on top of the shield This will prevent loose insulation from falling into the area between the vent pipe and the shield Vent Pipe 1 Install the first section of vent pipe into the collar on top of the fireplace Secure in place with screws and seal with ap proved HighTemperature self adhesive aluminium tape provided 2 Continueaddingventpipelengthsupa...

Страница 21: ...lar for a snug fit Apply a thick horizontal ring of mastic around the pipe at top of the storm collar Fig 31 3 Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided Fig 31 Seal screw heads and joint with caulking to prevent any moisture entering the venting system Fig 31 VERTICAL TERMINATION CAP TCVT 9365 FLASHING STORM COLLAR TC42 90665 MASTIC NOTE ADJUSTABL...

Страница 22: ...ashing Steep TCVT 811FLSTP or any flashing that fits 11 pipe VENT TERMINAL MINIMUM CLEARANCES TO ADJACENT STRUCTURES Fig 32 Fig 34 Minimumclearancestotheventterminalmustbemaintainedasshownin figure 32 Measure clearances to the nearest edge of termination hood NOTE Vent terminal must not be recessed NOTE LOCAL CODES OR REGULATIONS MAY REQUIRE DIFFERENT CLEARANCES Terminal to Sloped Roof Pitch Table...

Страница 23: ... High Temperature self adhesive aluminium tape provided Wrap the tape completely around the joint and press firmly in place Inner pipe does not need to be sealed APPROVED HIGH TEMP SELF ADHESIVE TAPE SUPPLIED VENT PIPE Fig 35 23 TCWS 54CODE 102813 40 Vent Pipe Sealant ...

Страница 24: ... for the correct position of restrictor for the vent configuration of your installation Restrictor positions are based upon lab tests The ideal position may vary slightly with installation Restrictor position is too closed if the flame has the following characteristics Flame is excessively tall and lifting Flame lacks movement Flame soots Restrictor position is too open if the flame has the follow...

Страница 25: ...ert the left side panel into the firebox Position the top of the panel against the side of the unit inserting the top panel tab into the slot at the top of the side panel and slide the bottom into position Fig 40 NOTE Notch at bottom of side panel faces to front of unit 5 Repeat step 4 for the other side panel NOTE Install burner now 6 Place the front panel on the front lip of the firebox wide fla...

Страница 26: ...use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance to replace any part of the control system any gas control which has been under water 310106 5051 173 5 TC30 Hot while in operation Do not touch Severe burns may result Keep children clothing furniture gasoline and other liquids having flammable vapours away Keep burner and c...

Страница 27: ...t the thicker bead of gasket faces the fireplace Re install glass retaining clips Annual Inspection a Remove glass panel and pebble assemblies Inspect pebble and burner assemblies for soot buildup If excessive buildup of soot is present have a qualified service person inspect and adjust unit for proper combustion Clean logs and burner with a brush or vacuum cleaner paying close attention to burner...

Страница 28: ...ON PART NO 6 ORIFICE 2pcs 5022 87 7 MAIN GAS SUPPLY TUBES 3pcs 5019 223 8 BURNER SUPPORT 9498 9 PILOT ASSEMBLY TCRP 5005025G 10 1 2 TEE 5019 013 NOT SHOWN KIT CONTENTS 1 TCWS BODY ASSEMBLY 1a SPRING LATCH ASSEMBLY 2 1b CONTROL BOX 2 GLASS ASSEMBLY c w gasket 3 FRAMING KIT 3a STEEL STUDS 4 PANEL SETS 4a PANEL FRONT BASE 4b PANEL LEFT SIDE 4c PANEL UPPER 4d PANEL REAR 4e PANEL RIGHT SIDE 1 2 3 4 HON...

Страница 29: ...E 1c 1 2 FLEX TUBE 1d CONTROL MOUNTING BRACKET 1e IGNITION MODULE 1f ELECTRICAL TERMINAL BLOCK 1g ELECTRICAL TRANSFORMER 1h PRESSURE TEST ASSEMBLY 1j TC36ST PRESSURE TEST PLATE 1k TC36ST LOCKING PLATE 1l WING NUTS 2 1m TRANSFORMER BOX COVER PLATE REMOTE RECEIVER not shown 2 BULKHEAD ASSEMBLY KIT 2a INLET PLATE 2b INLET PLATE GASKET 2c ELEC BULKHEAD GASKET 2d 1 2 BULKHEAD FITTING 2e 1 4 BULKHEAD FI...

Страница 30: ...Fig 43 Wiring Diagram 30 TCWS 54CODE 102813 40 ...

Страница 31: ...16 1 2 9 VERTICAL TERMINATION CAP TCVT 9365 ROOF SUPPORT BRACKET TCVT 93915 STORM COLLAR TC42 90665 CEILING FIRESTOP TCVT THIMA Fig 44 31 TCWS 54CODE 102813 40 TCVT RTA Roof Termination Kit ...

Страница 32: ...4 5 11 9 1 2 10 15 16 12 9 16 13 1 8 11 1 8 TCVT 811X12ADJ TCVT 811XLB45 TCVT 811X _ _ 12 PIPE 10 1 4 18 PIPE 16 1 4 24 PIPE 22 1 4 48 PIPE 46 1 4 Fig 45 32 TCWS 54CODE 102813 40 Vent Pipe Dimensions ...

Страница 33: ...IPE 44 1 16 43 1 2 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 ADDING AN ADJUSTABLE SECTION TO PIPE WILL INCREASE OFFSET BY 2 1 8 TO 6 3 4 A B C 12 PIPE 13 7 16 23 1 4 18 PIPE 17 9 16 27 5 8 24 PIPE 21 7 8 31 3 4 48 PIPE 38 3 4 44 7 8 Fig 46 33 TCWS 54CODE 102813 40 Vent Offset Chart ...

Страница 34: ...clear of the burner tray and removed NOTE The right hand side rock cluster may need to be removed to prevent damage while working through the access hole Covering the sand with paper or cardboard will also minimize disturbance during the servicing process 5 The access panel is now visible Fig 50 and can be removed 6 Reassemble in reverse order WARNING Thecontrolboxshield access panelandgasketmustb...

Страница 35: ...35 TCWS 54CODE 102813 40 ...

Страница 36: ...36 TCWS 54CODE 102813 40 ...

Страница 37: ...37 TCWS 54CODE 102813 40 ...

Страница 38: ...38 TCWS 54CODE 102813 40 ...

Страница 39: ... Label is located on a plate found in a slot between the left hand side lintel and the left hand side window frame This plate is attached to the side casing with a cable 39 TCWS 54CODE 102813 40 Safety Label Location ...

Страница 40: ...Technical support 1 250 748 1184 Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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