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10-EN

9-EN

2

 Accessory 

parts

Part name

Q’ty

Shape

Usage

Installation Manual

1

This manual

Hand this directly to the customer.
(For other languages that do not appear in this Installation Manual,
please refer to the enclosed CD-R.)

CD-ROM

1

Installation Manual

Drain nipple

1

Waterproof rubber cap

2

3

  Installation of new refrigerant air 

conditioner

 CAUTION

New refrigerant air conditioner installation

• 

This air conditioner adopts the new HFC refrigerant (R410A) which does not destroy ozone layer.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working
pressure of R410A refrigerant is approx. 1.6 times as that of refrigerant R22. Accompanied with the adoption of the new
refrigerant, the refrigerant oil has also been changed. Therefore, during installation work, be sure that water, dust,
former refrigerant, or refrigerant oil does not enter the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerant oil, the sizes of connecting sections of charging port on main unit and
installation tools are different from those of the conventional refrigerant units. Accordingly, special tools are required for
the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings
made for R410A only, so that water and/or dust does not enter.

 

Required tools / equipment and precautions for use

Prepare the tools and equipment listed in the following table before starting the installation work.
Newly prepared tools and equipment must be used exclusively.

Legend

 : Prepared newly (Use for R410A only. Do not use for refrigerant R22 or R407C etc..)
 : Conventional tools / equipment are available

Tools / equipment

Use

How to use tools / equipment

Gauge manifold

Vacuuming / charging
refrigerant and operation check

 Prepared newly for R410A only

Charging hose

 Prepared newly for R410A only

Charging cylinder

Can not be used

Unusable (Use the refrigerant charging measure instead.)

Gas leak detector

Gas leak check

 Prepared newly

Vacuum pump

Vacuum drying

Unusable

Vacuum pump with backflow
prevention function

Vacuum drying

 R22

Flare tool

Flare machining of pipes

 Usable if dimensions are adjusted.

Bender

Bending pipes

 R22

Refrigerant recovery equipment Refrigerant recovery

 For R410A only

Torque wrench

Tightening flare nuts

 Exclusive for Ø12.7 mm

Pipe cutter

Cutting pipes

 R22

Welding machine and nitrogen
cylinder

Welding pipes

 R22

Refrigerant charging measure

Charging refrigerant

 R22

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Содержание RAV-SM304ATJP-E

Страница 1: ...R CONDITIONER SPLIT TYPE Installation Manual Outdoor Unit Model name RAV SM304ATP E RAV SM304ATJP E RAV SM404ATP E RAV SM404ATJP E English 1116851001_01EN indd C1 1116851001_01EN indd C1 10 18 14 10 23 AM 10 18 14 10 23 AM ...

Страница 2: ... of the conventional refrigerant R22 in order to prevent destruction of the ozone layer Equipment complying with IEC 61000 3 12 Contents 1 Precautions for safety 3 2 Accessory parts 5 3 Installation of new refrigerant air conditioner 5 4 Installation conditions 6 5 Refrigerant piping 9 6 Air purging 10 7 Electrical work 11 8 Earthing 12 9 Finishing 12 10 Test run 12 11 Annual maintenance 12 12 Air...

Страница 3: ...acquainted with the knowledge related to this work Qualified service person The qualified service person is a person who installs repairs maintains relocates and removes the air conditioners made by Toshiba Carrier Corporation He or she has been trained to install repair maintain relocate and remove the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instru...

Страница 4: ...lation servicing and removal Do not touch the aluminum fin of the outdoor unit You may injure yourself if you do so If the fin must be touched for some reason first put on protective gloves and safety work clothing and then proceed Do not climb onto or place objects on top of the outdoor unit You may fall or the objects may fall off of the outdoor unit and result in injury When working at heights ...

Страница 5: ...n electric shocks etc After the work has finished be sure to use an insulation tester set 500 V Megger to check the resistance is 1 MΩ or more between the charge section and the non charge metal section Earth section If the resistance value is low a disaster such as a leak or electric shock is caused at user s side Upon completion of the installation work check for refrigerant leaks and check the ...

Страница 6: ...red for the new refrigerant R410A units For connecting pipes use new and clean piping materials with high pressure fittings made for R410A only so that water and or dust does not enter Required tools equipment and precautions for use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared tools and equipment must be used exclusively Legend...

Страница 7: ...function of the compressor or other devices Airtight test 1 Before starting an airtight test further tighten the spindle valves on the gas and liquid sides 2 Pressurize the pipe with nitrogen gas charged from the service port to the design pressure 4 15 Mpa to conduct an airtight test 3 Check for gas leaks using a leak tester for the HFC refrigerant 4 After the airtight test is completed evacuate ...

Страница 8: ... house A location where the operating noise of the outdoor unit is transmitted When the outdoor unit is installed in an elevated position be sure to secure its feet A location in which drain water poses any problems CAUTION 1 Install the outdoor unit in a location where the discharge air is not blocked 2 When an outdoor unit is installed in a location that is always exposed to strong winds like a ...

Страница 9: ... the bottom plate of the outdoor unit When installing the foundation for an outdoor unit with downward piping consider the piping work Correct Correct In correct Fixing leg Absorb vibration with vibration proof rubber pads Bottom plate of outdoor unit Do not support the outdoor unit only with the fixing leg If only the end of the fixing leg is supported it may deform Support the bottom surface of ...

Страница 10: ...that for R22 to adjust it to the specified flare size The copper pipe gauge is useful for adjusting the projection margin size 5 Refrigerant piping Tightening of connecting part 1 Align the centers of the connecting pipes and fully tighten the flare nut with your fingers Then fix the nut with a wrench as shown in the figure and tighten it with a torque wrench Half union or packed valve Fix with wr...

Страница 11: ...lve 101 kPa 76 cmHg Handle High Keep fully closed Handle Low Charge hose For R410A only Charge hose For R410A only Vacuum pump adapter for counterflow prevention For R410A only Packed valve at gas side Charge port Valve core Setting pin Vacuum pump Compound pressure gauge Pressure gauge Vacuum pump As shown in the figure connect the charge hose after the manifold valve is closed completely Attach ...

Страница 12: ...t pipe 7 Electrical work CAUTION An installation fuse must be used for the power supply line of this air conditioner Incorrect incomplete wiring may lead to an electrical fire or smoke Prepare an exclusive power supply for the air conditioner This product can be connected to the mains power Fixed wire connections A switch that disconnects all poles and has a contact separation of at least 3 mm mus...

Страница 13: ... an electric shock 9 Finishing After the refrigerant pipe inter unit wires and drain pipe have been connected cover them with finishing tape and clamp them to the wall with off the shelf support brackets or their equivalent Keep the power wires and system interconnection wires off the valve on the gas side or pipes that have no heat insulator 10Test run Turn on the leakage breaker at least 12 hour...

Страница 14: ...The operating pressure of R410A is high 1 6 times that of R22 and R407C If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe to break in the worst case Pipe diameter and thickness mm Pipe outer diameter Ø6 4 Ø9 5 Ø12 7 Thickness R410A 0 8 0 8 0 8 R22 R407C In case the pipe diameter is Ø12 7 mm or less and the thickness...

Страница 15: ...e a flare nut attached to the main unit for the indoor outdoor units Do not use the flare nut of the existing pipe Re machine the flare machining size to size for R410A Airtight test Vacuum dry Refrigerant charge Gas leak check Test run YES YES YES NO NO NO Nitrogen gas pressure 0 5 MPa If there is discharge of remains it is judged that a large quantity of remains are present Piping necessary to c...

Страница 16: ...me of Gas R410A Global Warming Potential GWP of Gas 2 088 CAUTION 1 Paste the enclosed refrigerant label adjacent to the charging and or recovering location 2 Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluor...

Страница 17: ...ly leaks out its concentration does not reach the limit and in the event of an emergency measures can be made before injury can occur In a room where the concentration may exceed the limit create an opening with adjacent rooms or install mechanical ventilation combined with a gas leak detection device The concentration is as given below Total amount of refrigerant kg Concentration limit kg m3 Min ...

Страница 18: ... 17 MEMO 1116851001_01EN indd 17 1116851001_01EN indd 17 10 25 14 1 43 PM 10 25 14 1 43 PM ...

Страница 19: ... 18 MEMO 1116851001_01EN indd 18 1116851001_01EN indd 18 10 18 14 10 23 AM 10 18 14 10 23 AM ...

Страница 20: ...144 9 Moo 5 Bangkadi Industrial Park Tivanon Road Tambol Bangkadi Amphur Muang Pathumthani 12000 Thailand 1116851001 1116851001_01EN indd C4 1116851001_01EN indd C4 10 18 14 10 23 AM 10 18 14 10 23 AM ...

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