background image

28

m–2467

1

2

Figure 47

1.

Operating range

2.

FULL line

8. If the oil level is low, slowly pour only enough SAE

10W-30 detergent oil into the filler tube to raise the
level to the full line.

Important

 

Do not fill above the full line because the

fluid may overflow.

Draining the Transaxle Oil

1. Warm up the transaxle oil by driving the tractor.

2. Park the machine on a level surface to ensure that the

oil drains completely.

3. Turn off the PTO, set the parking brake, lower the

attachment lift, stop the engine, and remove the
ignition key.

4. Place a pan below the transaxle drain.

5. Open the drain by removing the plug (Fig. 48).

1

m–3322

Figure 48

1.

Transaxle drain plug

6. When the oil has drained completely, wipe the plug

clean, apply pipe sealant to the plug, and install it.

7. Dispose of the used oil at a certified recycling center.

Changing the Transaxle Filter

1. Remove the transaxle filter (Fig. 49).

1256

1

2

3

Figure 49

1.

Transaxle filter

2.

Gasket

3.

Adapter

2. Wipe the filter adapter gasket surface (Fig. 49).

3. Apply a thin coat of new oil to the rubber gasket on

the replacement filter (Fig. 49).

4. Install the replacement transaxle filter to the filter

adapter. Turn the filter clockwise until the rubber
gasket contacts the filter adapter, then tighten the filter
an additional 3/4 turn (Fig. 49).

Filling the Transaxle Oil

1. Slowly pour the specified refill capacity of oil into the

filler tube (Fig. 46).

2. Start the engine, let it run for 30 seconds at high idle,

and cycle the steering wheel several times (power
steering models only) to fill the filter and hydraulic
lines.

3. Stop the engine.

4. Check the fluid level; refer to Checking Transaxle

Fluid Level, page 27.

5. Slowly add additional oil to bring the oil level to the

full mark on the dipstick.

Cleaning the Power Steering
Filter (Power Steering Models
Only)

Have the power steering filter cleaned after the first 50
hours; then every 200 hours.  Please have your Authorized
Service Dealer clean the filter.

Содержание Wheel Horse 520xi

Страница 1: ...Operator s Manual Domestic English EN Form No 3326 686 520xi and 522xi Wheel Horse Garden Tractor Model No 73542 and 73561 220000001 and Up...

Страница 2: ...ide Panels 8 Adding Fuel 9 Checking the Engine Oil Level 9 Check for Debris 10 Check the Safety Interlock System 11 Check the Brake 11 Operation 11 Think Safety First 11 Controls 11 Using the Parking...

Страница 3: ...ecautions are not followed Caution signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Two other words are also used to highlight information Impor...

Страница 4: ...unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel goes over the edge of a cliff...

Страница 5: ...nds feet hair and loose clothing away from attachment discharge area underside of mower and any moving parts while engine is running Do not touch equipment or attachment parts which may be hot from op...

Страница 6: ...6 Slope Chart...

Страница 7: ...n the drive shaft tunnel Part No 80 8760 2 Under the side shield Part No 98 5014 On the drive shaft cover Part No 99 6090 On the front of the seat bracket Part No 99 5339 On the front of the seat brac...

Страница 8: ...nning If you touch hot components you may be burned Allow the tractor to cool before performing maintenance or touching components under the hood Caution Closing the Hood The hood catch is located at...

Страница 9: ...container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fue...

Страница 10: ...e attachment lift stop the engine and remove the ignition key 2 Check for debris on the air intake screens Fig 7 1 m 3412 Figure 7 Arrows show air intake and exhaust path 1 Air intake screens 1 of 3 s...

Страница 11: ...13 Check the Brake Refer to Checking and Adjusting the Brake page 24 Operation Think Safety First Please carefully read all the safety instructions on pages 3 through 7 Knowing this information could...

Страница 12: ...usly for more than 10 seconds at a time If the engine does not start allow a 60 second cool down period between starting attempts Failure to follow these guidelines can burn out the starter 8 After th...

Страница 13: ...r you can temporarily deactivate this interlock Do not mow while backing up unless it is absolutely necessary Danger A child or bystander could be backed over by a riding mower with blades engaged and...

Страница 14: ...n and start the engine 8 With the engine running release the parking brake and rise slightly from the seat the engine should stop 9 Fully press the brake pedal set the parking brake push the PTO switc...

Страница 15: ...e in the engine If the gauge enters the red zone disengage the PTO and allow the engine to cool while continuing to run the engine If the gauge does not show temperatures dropping stop the engine imme...

Страница 16: ...desired speed 2 While holding your foot steady on the traction control pedal push the cruise control switch Fig 18 to the set position This locks the traction control in position 3 Remove your foot f...

Страница 17: ...r 2 Push the lift lever down to lower the attachment Fig 20 Positioning the Seat You can move the seat forward and backward Position the seat where you have the best control of the machine and are mos...

Страница 18: ...t Turn Steering Feature The Smart Turn Steering feature automatically lowers the speed of the tractor in tight turns The decrease in speed is directly proportional to the sharpness of the turn up to a...

Страница 19: ...d oil filter change3 Power steering filter have it cleaned by your Authorized Service Dealer3 Spark plugs change Yearly Storage Service Chipped surfaces paint Brakes check Safety System check Air inta...

Страница 20: ...ments 1 Disengage the PTO set the parking brake lower the attachment lift stop the engine and remove the ignition key 2 Open the hood 3 Clean around the air cleaner to prevent dirt from getting into t...

Страница 21: ...24 5 Close the hood Servicing the Engine Oil Change oil after the first 5 operating hours and then after every 100 operating hours Change the oil filter every 200 hours of operation or every other oi...

Страница 22: ...hin coat of new oil to the rubber gasket on the replacement filter Fig 29 5 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the...

Страница 23: ...e that the air gap is set correctly 3 Tighten the spark plugs to 18 to 22 ft lb 24 4 to 29 8 Nm 4 Push the wires onto the spark plugs Fig 30 5 Close the hood Greasing the Tractor Grease the machine af...

Страница 24: ...secure the cover 6 Grease the fitting on the brake pedal Fig 35 m 3420 Figure 35 7 If your tractor has manual steering put one pump of grease into the steering housing from underneath the frame Fig 36...

Страница 25: ...ant With the parking brake released the rear wheels must rotate freely when you push the tractor If brake action and free wheel rotation cannot be achieved contact your Authorized Service Dealer immed...

Страница 26: ...41 3 Open the hood and remove the side panels 4 Squeeze the ends of the hose clamps together and slide them away from the filter Fig 42 5 Remove the filter from the fuel lines m 3365 1 2 3 4 Figure 4...

Страница 27: ...correct operating range on the dipstick when the transaxle is cold Replace the transaxle fluid and filter at 50 hours initially then every 200 hours thereafter Fluid Type SAE 10W 30 Detergent oil API...

Страница 28: ...nsaxle filter Fig 49 1256 1 2 3 Figure 49 1 Transaxle filter 2 Gasket 3 Adapter 2 Wipe the filter adapter gasket surface Fig 49 3 Apply a thin coat of new oil to the rubber gasket on the replacement f...

Страница 29: ...51 1 2 3 4 4 5 5 Figure 51 1 Bulb holder 2 Reflector 3 Tabs 4 Slots 5 Terminals 5 Push and rotate the bulb counterclockwise until it stops approx 1 4 turn and remove the bulb from the bulb holder Fig...

Страница 30: ...re corroded clean them with a solution of four parts water and one part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Battery size 12 v 380 Cold Cranking Am...

Страница 31: ...void contact with skin eyes or clothing Wear safety glasses to shield your eyes and robber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Add...

Страница 32: ...irt and grime from the external parts of the entire machine especially the engine 3 Clean dirt and chaff from the outside of the engine s cylinder head fins and blower housing refer to Check for Debri...

Страница 33: ...attery cables to the battery posts during storage Important The battery must be fully charged to prevent it from freezing and being damaged at temperatures below 32 F 0 C A fully charged battery maint...

Страница 34: ...VIO CRUISE SWITCH OPERATION OFF NO CONNECTION ON 3 AND 2 CONNECTED MOMENTARY 3 AND 2 CONNECTED 5 AND 6 CONNECTED 2 3 5 6 MOMENTARY SW8 CRUISE SWITCH SWITCH OPENS WHEN BRAKE IS DEPRESSED SW7 CRUISE DIS...

Страница 35: ...horized Service Dealer 9 A broken starter or starter solenoid 9 Contact your Authorized Service Dealer 10 Seized internal engine components 10 Contact your Authorized Service Dealer The engine cranks...

Страница 36: ...ut knocks or misses 1 Dirt water or stale fuel is in the fuel system 1 Drain and flush the fuel system add fresh fuel 2 A spark plug lead is loose 2 Reconnect the spark plug lead 3 A spark plug is bro...

Страница 37: ...ystem 3 Drain and flush the fuel system add fresh fuel 4 The engine is overheated 4 See Engine Overheats 5 A spark plug is damaged or dirty 5 Replace the spark plug 6 Low compression 6 Contact your Au...

Страница 38: ...eplacement 2 Contact your Authorized Service Dealer 3 The transmission is broken 3 Contact your Authorized Service Dealer The tractor operates in both directions but with a loss of power This conditio...

Страница 39: ...Dealer 7 The engine is not at full throttle 7 Always operate engine powered attachments at full throttle 8 The PTO is being engaged when cutter deck is in tall uncut grass or weeds 8 Engage PTO only i...

Страница 40: ...For instructions on adjusting toe in refer to Servicing the Front Wheel Toe in page 26 Ensuring that the Steering Linkage is Centered 1 With the tractor on a level surface turn the steering wheel ful...

Страница 41: ...lectrolyte into each battery cell until the level is up to the upper line Fig 58 on the battery case Important Do not overfill the battery because electrolyte sulfuric acid can cause severe corrosion...

Страница 42: ...oil level in the crankcase refer to Checking the Engine Oil page 9 2 Check the oil level in the transaxle refer to Checking the Transaxle Oil page 27 3 Grease the tractor refer to Greasing the Tractor...

Страница 43: ...43...

Страница 44: ...ion Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 800 348 2424 U S customers 877 484 9255 Canada customers Owner Responsibilities You must maintain your Toro Product by fol...

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