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All Rights Reserved

Printed in the USA

 2000 by The Toro Company

8111 Lyndale Avenue South
Bloomington, MN  55420-1196

The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.

Warning

Important

 

This engine is not equipped with a spark

arrester muffler.  It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest-covered, brush-covered or grass-covered
land.  Other states or federal areas may have similar laws.

This spark ignition system complies with Canadian
ICES-002.

Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.

The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.

Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace  immediately. Replacements may be
ordered through the engine manufacturer.

Contents

Page

Introduction

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safe Operating Practices

3

. . . . . . . . . . . . . . . . . . . 

Toro Riding Mower Safety

5

. . . . . . . . . . . . . . . . . 

Slope Chart

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Safety and Instruction Decals

7

. . . . . . . . . . . . . . . 

Check Before Operating

8

. . . . . . . . . . . . . . . . . . . . . . 

Opening the Hood

8

. . . . . . . . . . . . . . . . . . . . . . . . 

Closing the Hood

8

. . . . . . . . . . . . . . . . . . . . . . . . . 

Removing the Side Panels

8

. . . . . . . . . . . . . . . . . . 

Adding Fuel

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking the Engine Oil Level

9

. . . . . . . . . . . . . . 

Check for Debris

10

. . . . . . . . . . . . . . . . . . . . . . . . . 

Check the Safety Interlock System

11

. . . . . . . . . . . 

Check the Brake

11

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Operation

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Think Safety First

11

. . . . . . . . . . . . . . . . . . . . . . . . 

Controls

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Using the Parking Brake

11

. . . . . . . . . . . . . . . . . . . 

Starting and Stopping the Engine

12

. . . . . . . . . . . . 

Page

Operating the Power Take Off (PTO)

12

. . . . . . . . . 

The Safety Interlock System

13

. . . . . . . . . . . . . . . . 

Gauges and Indicator Lights

14

. . . . . . . . . . . . . . . . 

Driving Forward or Backward

15

. . . . . . . . . . . . . . . 

Stopping the Machine

16

. . . . . . . . . . . . . . . . . . . . . 

Using the Cruise Control

16

. . . . . . . . . . . . . . . . . . . 

Raising and Lowering Attachments

16

. . . . . . . . . . . 

Positioning the Seat

17

. . . . . . . . . . . . . . . . . . . . . . . 

Lights

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Positioning the Tilt Steering Wheel

18

. . . . . . . . . . . 

Centering the Steering Wheel (Power Steering

Models)

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

The Smart Turnt Steering Feature

18

. . . . . . . . . . . . 

Pushing the Machine by Hand

18

. . . . . . . . . . . . . . . 

Maintenance

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Recommended Maintenance Schedule

19

. . . . . . . . 

Servicing the Air Cleaner

20

. . . . . . . . . . . . . . . . . . 

Servicing the Engine Oil

21

. . . . . . . . . . . . . . . . . . . 

Changing Spark Plugs

22

. . . . . . . . . . . . . . . . . . . . . 

Greasing the Tractor

23

. . . . . . . . . . . . . . . . . . . . . . 

Maintaining the Tire Pressure

24

. . . . . . . . . . . . . . . 

Servicing the Brake

24

. . . . . . . . . . . . . . . . . . . . . . . 

Draining the Fuel Tank

25

. . . . . . . . . . . . . . . . . . . . 

Replacing the Fuel Filter

26

. . . . . . . . . . . . . . . . . . . 

Servicing the Front Wheel Toe-In

26

. . . . . . . . . . . . 

Changing Transaxle Fluid

27

. . . . . . . . . . . . . . . . . . 

Cleaning the Power Steering Filter (Power Steering

Models Only)

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Replacing Fuses

29

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Replacing Headlights

29

. . . . . . . . . . . . . . . . . . . . . . 

Replacing Taillights

29

. . . . . . . . . . . . . . . . . . . . . . . 

Servicing the Battery

30

. . . . . . . . . . . . . . . . . . . . . . 

Cleaning and Storage

32

. . . . . . . . . . . . . . . . . . . . . . 

Wiring Diagram

34

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting

35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Setup

40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Loose Parts

40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Checking Front Wheel Toe-in

40

. . . . . . . . . . . . . . . 

Ensuring that the Steering Linkage is Centered

40

Checking Tire Pressure

40

. . . . . . . . . . . . . . . . . . . . 

Activating the Battery

41

. . . . . . . . . . . . . . . . . . . . . 

Installing the Drawbar Hitch Pin

42

. . . . . . . . . . . . . 

Checking the Wiring and Fasteners

42

. . . . . . . . . . . 

Test Driving the Tractor

42

. . . . . . . . . . . . . . . . . . . . 

The Toro Total Coverage Guarantee

44

. . . . . . . . . . . . . 

Содержание Wheel Horse 520xi

Страница 1: ...Operator s Manual Domestic English EN Form No 3326 686 520xi and 522xi Wheel Horse Garden Tractor Model No 73542 and 73561 220000001 and Up...

Страница 2: ...ide Panels 8 Adding Fuel 9 Checking the Engine Oil Level 9 Check for Debris 10 Check the Safety Interlock System 11 Check the Brake 11 Operation 11 Think Safety First 11 Controls 11 Using the Parking...

Страница 3: ...ecautions are not followed Caution signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Two other words are also used to highlight information Impor...

Страница 4: ...unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The machine could suddenly turn over if a wheel goes over the edge of a cliff...

Страница 5: ...nds feet hair and loose clothing away from attachment discharge area underside of mower and any moving parts while engine is running Do not touch equipment or attachment parts which may be hot from op...

Страница 6: ...6 Slope Chart...

Страница 7: ...n the drive shaft tunnel Part No 80 8760 2 Under the side shield Part No 98 5014 On the drive shaft cover Part No 99 6090 On the front of the seat bracket Part No 99 5339 On the front of the seat brac...

Страница 8: ...nning If you touch hot components you may be burned Allow the tractor to cool before performing maintenance or touching components under the hood Caution Closing the Hood The hood catch is located at...

Страница 9: ...container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fue...

Страница 10: ...e attachment lift stop the engine and remove the ignition key 2 Check for debris on the air intake screens Fig 7 1 m 3412 Figure 7 Arrows show air intake and exhaust path 1 Air intake screens 1 of 3 s...

Страница 11: ...13 Check the Brake Refer to Checking and Adjusting the Brake page 24 Operation Think Safety First Please carefully read all the safety instructions on pages 3 through 7 Knowing this information could...

Страница 12: ...usly for more than 10 seconds at a time If the engine does not start allow a 60 second cool down period between starting attempts Failure to follow these guidelines can burn out the starter 8 After th...

Страница 13: ...r you can temporarily deactivate this interlock Do not mow while backing up unless it is absolutely necessary Danger A child or bystander could be backed over by a riding mower with blades engaged and...

Страница 14: ...n and start the engine 8 With the engine running release the parking brake and rise slightly from the seat the engine should stop 9 Fully press the brake pedal set the parking brake push the PTO switc...

Страница 15: ...e in the engine If the gauge enters the red zone disengage the PTO and allow the engine to cool while continuing to run the engine If the gauge does not show temperatures dropping stop the engine imme...

Страница 16: ...desired speed 2 While holding your foot steady on the traction control pedal push the cruise control switch Fig 18 to the set position This locks the traction control in position 3 Remove your foot f...

Страница 17: ...r 2 Push the lift lever down to lower the attachment Fig 20 Positioning the Seat You can move the seat forward and backward Position the seat where you have the best control of the machine and are mos...

Страница 18: ...t Turn Steering Feature The Smart Turn Steering feature automatically lowers the speed of the tractor in tight turns The decrease in speed is directly proportional to the sharpness of the turn up to a...

Страница 19: ...d oil filter change3 Power steering filter have it cleaned by your Authorized Service Dealer3 Spark plugs change Yearly Storage Service Chipped surfaces paint Brakes check Safety System check Air inta...

Страница 20: ...ments 1 Disengage the PTO set the parking brake lower the attachment lift stop the engine and remove the ignition key 2 Open the hood 3 Clean around the air cleaner to prevent dirt from getting into t...

Страница 21: ...24 5 Close the hood Servicing the Engine Oil Change oil after the first 5 operating hours and then after every 100 operating hours Change the oil filter every 200 hours of operation or every other oi...

Страница 22: ...hin coat of new oil to the rubber gasket on the replacement filter Fig 29 5 Install the replacement oil filter to the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the...

Страница 23: ...e that the air gap is set correctly 3 Tighten the spark plugs to 18 to 22 ft lb 24 4 to 29 8 Nm 4 Push the wires onto the spark plugs Fig 30 5 Close the hood Greasing the Tractor Grease the machine af...

Страница 24: ...secure the cover 6 Grease the fitting on the brake pedal Fig 35 m 3420 Figure 35 7 If your tractor has manual steering put one pump of grease into the steering housing from underneath the frame Fig 36...

Страница 25: ...ant With the parking brake released the rear wheels must rotate freely when you push the tractor If brake action and free wheel rotation cannot be achieved contact your Authorized Service Dealer immed...

Страница 26: ...41 3 Open the hood and remove the side panels 4 Squeeze the ends of the hose clamps together and slide them away from the filter Fig 42 5 Remove the filter from the fuel lines m 3365 1 2 3 4 Figure 4...

Страница 27: ...correct operating range on the dipstick when the transaxle is cold Replace the transaxle fluid and filter at 50 hours initially then every 200 hours thereafter Fluid Type SAE 10W 30 Detergent oil API...

Страница 28: ...nsaxle filter Fig 49 1256 1 2 3 Figure 49 1 Transaxle filter 2 Gasket 3 Adapter 2 Wipe the filter adapter gasket surface Fig 49 3 Apply a thin coat of new oil to the rubber gasket on the replacement f...

Страница 29: ...51 1 2 3 4 4 5 5 Figure 51 1 Bulb holder 2 Reflector 3 Tabs 4 Slots 5 Terminals 5 Push and rotate the bulb counterclockwise until it stops approx 1 4 turn and remove the bulb from the bulb holder Fig...

Страница 30: ...re corroded clean them with a solution of four parts water and one part baking soda Apply a light coating of grease to the battery terminals to prevent corrosion Battery size 12 v 380 Cold Cranking Am...

Страница 31: ...void contact with skin eyes or clothing Wear safety glasses to shield your eyes and robber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin Add...

Страница 32: ...irt and grime from the external parts of the entire machine especially the engine 3 Clean dirt and chaff from the outside of the engine s cylinder head fins and blower housing refer to Check for Debri...

Страница 33: ...attery cables to the battery posts during storage Important The battery must be fully charged to prevent it from freezing and being damaged at temperatures below 32 F 0 C A fully charged battery maint...

Страница 34: ...VIO CRUISE SWITCH OPERATION OFF NO CONNECTION ON 3 AND 2 CONNECTED MOMENTARY 3 AND 2 CONNECTED 5 AND 6 CONNECTED 2 3 5 6 MOMENTARY SW8 CRUISE SWITCH SWITCH OPENS WHEN BRAKE IS DEPRESSED SW7 CRUISE DIS...

Страница 35: ...horized Service Dealer 9 A broken starter or starter solenoid 9 Contact your Authorized Service Dealer 10 Seized internal engine components 10 Contact your Authorized Service Dealer The engine cranks...

Страница 36: ...ut knocks or misses 1 Dirt water or stale fuel is in the fuel system 1 Drain and flush the fuel system add fresh fuel 2 A spark plug lead is loose 2 Reconnect the spark plug lead 3 A spark plug is bro...

Страница 37: ...ystem 3 Drain and flush the fuel system add fresh fuel 4 The engine is overheated 4 See Engine Overheats 5 A spark plug is damaged or dirty 5 Replace the spark plug 6 Low compression 6 Contact your Au...

Страница 38: ...eplacement 2 Contact your Authorized Service Dealer 3 The transmission is broken 3 Contact your Authorized Service Dealer The tractor operates in both directions but with a loss of power This conditio...

Страница 39: ...Dealer 7 The engine is not at full throttle 7 Always operate engine powered attachments at full throttle 8 The PTO is being engaged when cutter deck is in tall uncut grass or weeds 8 Engage PTO only i...

Страница 40: ...For instructions on adjusting toe in refer to Servicing the Front Wheel Toe in page 26 Ensuring that the Steering Linkage is Centered 1 With the tractor on a level surface turn the steering wheel ful...

Страница 41: ...lectrolyte into each battery cell until the level is up to the upper line Fig 58 on the battery case Important Do not overfill the battery because electrolyte sulfuric acid can cause severe corrosion...

Страница 42: ...oil level in the crankcase refer to Checking the Engine Oil page 9 2 Check the oil level in the transaxle refer to Checking the Transaxle Oil page 27 3 Grease the tractor refer to Greasing the Tractor...

Страница 43: ...43...

Страница 44: ...ion Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 800 348 2424 U S customers 877 484 9255 Canada customers Owner Responsibilities You must maintain your Toro Product by fol...

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