background image

3

serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.

1

m–3775

Figure 1

1.

Location of the model and serial numbers

Write the product model and serial numbers in the space
below:

Model No.

Serial No.

This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. DangerWarning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.

Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important

 calls attention to special mechanical

information and Note: emphasizes general information
worthy of special attention.

Safety

This machine meets or exceeds the B71.4 1999
specifications of the American National Standards
Institute, in effect at time of production.

Note: The addition of attachments made by other
manufacturers that do not meet American National
Standards Institute certification will cause noncompliance
of this machine.

Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert 

 symbol, which means

CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.

Safe Operating Practices

The following instructions are from ANSI standard
B71.4—1999.

Training

Read the Operator’s Manual and other training material.
If the operator(s) or mechanic(s) can not read English it
is the owner’s responsibility to explain this material to
them.

Become familiar with the safe operation of the
equipment, operator controls, and safety signs.

All operators and mechanics should be trained. The
owner is responsible for training the users.

Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.

The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.

Preparation

Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.

Wear appropriate clothing including hard hat, safety
glasses and ear protection. Long hair, loose clothing or
jewelry may get tangled in moving parts.

Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.

Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke.

Never refuel or drain the machine indoors.

Содержание ProLine 30197

Страница 1: ...Operator s Manual English EN Register your product at www Toro com Form No 3352 515 Mid Size Mower Proline Gear 15hp with 48 Side Discharge Mower Model No 30197 Serial No 250000001 and Up...

Страница 2: ...alling the Traction Control Rods 14 Connecting the Throttle Cable 14 Installing the Blade Control PTO Rod 15 Installing the Shift Lever 15 Mounting the Fuel Tank 15 Operation 16 Page Think Safety Firs...

Страница 3: ...ly with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may resul...

Страница 4: ...ng the machine into or from a trailer or truck Use care when approaching blind corners shrubs trees or other objects that may obscure vision Maintenance and storage Disengage drives set parking brake...

Страница 5: ...s or other attachments These can change the stability of the machine Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope...

Страница 6: ...6...

Страница 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Страница 8: ...8...

Страница 9: ...decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 82 2280 82 2290 66 1340 67 5360 63 8440 1 Hot su...

Страница 10: ...erating the cutting blade 2 Push forward to engage 3 Pull back to disengage 98 0776 98 4387 1 Warning wear hearing protection 98 5130 1 Warning read the Operator s Manual for instructions on torquing...

Страница 11: ...refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim o...

Страница 12: ...Installing the upper handle and wire harness Rod fitting Clevis pin Washer 1 4 in Hairpin cotter 2 2 2 4 Installing the traction control rods PTO rod Hairpin cotter 1 2 Installing the PTO rod Shift l...

Страница 13: ...each side with 2 bolts 3 8 x 1 in and 2 locknuts 3 8 in Fig 3 3 Torque bolts to 25 ft lbs 34 N m m 4213 1 2 3 4 6 5 4 Figure 3 1 Upper handle 2 Rear frame 3 Bolt 3 8 x 1 in 4 Locknut 3 8 in 5 Low 6 H...

Страница 14: ...rod to upper control bar Thread rod in or out of trunion for proper position and install into upper control bar with hairpin cotter 5 After adjusting control rods check parking brake adjustment refer...

Страница 15: ...k alignment of lever in slot of shifter plate Clearance between top of lever and the top of the slot should be about equal to the clearance between bottom of the lever and the bottom of the slot 6 If...

Страница 16: ...ositions Bail The bail in conjunction with the PTO switch allows the engine to be started with the PTO disengaged With the bail compressed the blade control PTO can be engaged Release the bail with th...

Страница 17: ...ake lock Starting and Stopping the Engine Starting the Engine 1 Make sure spark plug wire s are installed on spark plug s and fuel valve is open 2 Move the blade control to off the shift lever to neut...

Страница 18: ...es over center Fig 17 1 3 m 4194 2 Figure 17 1 Upper control bar 2 Bail 3 Blade control PTO Disengaging the Mower Blades PTO 1 To disengage the blade s pull blade control lever rearward all the way Fi...

Страница 19: ...ng Brake page 17 3 Slowly press on the upper control bar to move forward Fig 18 To go straight apply equal pressure to both ends of the upper control bar Fig 18 To turn release pressure on the upper c...

Страница 20: ...e injury or death Never remove the grass deflector from the mower because the grass deflector routes material down toward the turf If the grass deflector is ever damaged replace it immediately Never p...

Страница 21: ...e adjustment bolts can be installed in the desired hole location Fig 22 A tapered punch can be used to help align the holes 5 Tighten all 4 bolts and lower the unit 6 Adjust control rods and brake lin...

Страница 22: ...3 in 76 mm C 1 1 1 7 8 in 48 mm 2 1 8 in 55 mm 2 3 8 in 61 mm 2 5 8 in 67 mm 2 7 8 in 73 mm C 2 0 2 1 8 in 55 mm 2 3 8 in 61 mm 2 5 8 in 67 mm 2 7 8 in 73 mm 3 1 8 in 79 mm C 2 1 2 1 4 in 58 mm 2 1 2...

Страница 23: ...eaner service1 50 Hours Belts check for wear cracks Mower Belt check tension Mower Belt Idler Pivots grease Tires check pressure 100 Hours Paper Air Cleaner replace1 Oil change1 Engine clean outside T...

Страница 24: ...Cutting Edge 2 Curved Area 3 Wear slot Forming Checking for Bent Blades 1 Rotate the blades until the ends face forward and backward Fig 25 Measure from a level surface to the cutting edge of the bla...

Страница 25: ...alanced 1 2 m 1855 Figure 29 1 Blade 2 Balancer Installing the Blades 1 Place the blade onto the bolt over cone washer Select proper number of spacer s for height of cut and slide bolt into spindle Fi...

Страница 26: ...to remove dust and dirt Fig 32 2 Inspect the element for tears an oily film and damage to the rubber seal Important Never clean the paper element with pressurized air or liquids such as solvent gas or...

Страница 27: ...er 2 Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely Then disengage the power take off PTO set the parking brake and turn the engin...

Страница 28: ...park Plug s 1 Disengage the power take off PTO set the parking brake and turn the engine off 2 Pull the wire s off the spark plug s Fig 36 Now clean around the spark plug s to prevent dirt from fallin...

Страница 29: ...educe the possibility of overheating and mechanical damage to the engine Greasing and Lubrication Service Interval Specification Grease the areas shown and at intervals in Where to Add Grease section...

Страница 30: ...ockwise to tighten the brake and counterclockwise to loosen the brake Note Control bar should be parallel with reference bar when properly adjusted 4 Check the brake operation again refer to Checking...

Страница 31: ...move the hose clamps close to the filter 6 Open the fuel shut off valve at the fuel tank Fig 43 m 3778 1 2 Figure 44 1 Hose clamp 2 Filter Checking the Belts Service Interval Specification Check all...

Страница 32: ...e under the engine frame for proper adjustment Fig 46 The distance between the belt guide and mower belt should be 1 3 8 in 35mm Adjust as necessary The disengaged belt should not drag or fall off pul...

Страница 33: ...st 8 and 25 hours of operation Check the belt tension every 50 hours Important Belt must be tight enough to not slip during heavy loads while cutting grass Over tensioning will reduce belt and spindle...

Страница 34: ...ntact with the blade could occur Never operate the lawn mower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding th...

Страница 35: ...e 29 8 For long term storage more than 90 days add stabilizer conditioner additive to fuel in the tank A Run engine to distribute conditioned fuel through the fuel system 5 minutes B Stop engine allow...

Страница 36: ...e 4 Cooling fins and air passages under engine blower housing are plugged 4 Remove obstruction from cooling fins and air passages 5 Spark plug is pitted fouled or gap is incorrect 5 Install new correc...

Страница 37: ...mower from side to side and front to rear 4 Underside of mower is dirty 4 Clean the underside of the mower 5 Tire pressure is incorrect 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized...

Страница 38: ...38...

Страница 39: ...39...

Страница 40: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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