Toro 74216 Скачать руководство пользователя страница 53

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Troubleshooting

Problem

Possible Causes

Corrective Action

Starter does not crank

1. Blade control (PTO) is

ENGAGED.

1. Move blade control (PTO) to

DISENGAGED.

2. Parking brake is not on.

2. Set parking brake.

3. Operator is not seated.

4. Battery is dead.

3. Sit on the seat.

4. Charge the battery.

5. Electrical connections are

corroded or loose.

5. Check electrical connections

for good contact.

6. Fuse is blown.

6. Replace fuse.

7. Relay or switch is defective.

7. Contact Authorized Service

Dealer.

Engine will not start, starts hard, or
f il t k

1. Fuel tank is empty.

1. Fill fuel tank with gasoline.

fails to keep running.

2. Choke is not ON.

2. Move choke lever to ON.

3. Air cleaner is dirty.

3. Clean or replace air cleaner

element.

4. Spark plug wires is loose or

disconnected.

4. Install wires on spark plug.

5. Spark plugs are pitted, fouled,

or gap is incorrect.

5. Install new, correctly gapped

spark plugs.

6. Dirt in fuel filter.

6. Replace fuel filter.

7. Dirt, water, or stale fuel is in

fuel system.

7. Contact Authorized Service

Dealer.

Engine loses power.

1. Engine load is excessive.

1. Reduce ground speed.

2. Air cleaner is dirty.

2. Clean air cleaner element.

3. Oil level in crankcase is low.

3. Add oil to crankcase.

4. Cooling fins and air passages

under engine blower housing
are plugged.

4. Remove obstruction from

cooling fins and air passages.

5. Spark plugs are pitted, fouled,

or gap is incorrect.

5. Install new, correctly gapped

spark plugs.

6. Vent in fuel cap is closed.

6. Open vent in fuel cap.

7. Dirt in fuel filter.

7. Replace fuel filter.

8. Dirt, water, or stale fuel is in

fuel system.

8. Contact Authorized Service

Dealer.

Содержание 74216

Страница 1: ...Operator s Manual Domestic English EN Form No 3326 676 Z283L Z Master with 62 SFS Side Discharge Mower Model No 74216 210000001 Up...

Страница 2: ...ontents Page Introduction 3 Safety 3 Safe Operating Practices 3 Toro Mower Safety 5 Slope Chart 7 Safety and Instruction Decals 9 Gasoline and Oil 13 Recommended Gasoline 13 Using Stabilizer Condition...

Страница 3: ...fely You are also responsible for training persons who you allow to use the product about safe operation The warning system in this manual identifies potential hazards and has special safety messages...

Страница 4: ...ever run an engine in an enclosed area Only operate in good light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only...

Страница 5: ...bagger for catching cut grass Any use for purposes other than these could prove dangerous to user and bystanders General Operation Allow only responsible adults who are familiar with the instructions...

Страница 6: ...hes or embankments The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try...

Страница 7: ...7 Slope Chart...

Страница 8: ...8...

Страница 9: ...located near any area of potential danger Replace any decal that is damaged or lost On Right Side Of Height of cut Plate Part No 1 633345 Top Of Console Under Seat Part No 103 0245 On Left Side Of Hei...

Страница 10: ...gine Baffle Part No 1 643339 On Rubber Flap Behind Seat Part No 103 0368 On Rubber Flap Behind Seat Part No 1 633462 Below Center Of Console Part No 103 0262 Under Footrest And 3 Near Deck Mower Spind...

Страница 11: ...art No 1 523552 On Z Stand Part No 104 7759 On Tilt Switch Part No 1 643401 On Radiator Trim Plate Part No 65 2690 On Radiator Fan Mounting Plate Part No E643253 E643253 ROTATING BLADES STOP ENGINE BE...

Страница 12: ...No 66 1340 On Deflector Part No 54 9220 On Top Center Of Mower Part No 99 4686 Next To Anti scalp Roller Part No 98 3798 On Left Front Of Mower Part No 93 7818 On Left Side Of Mower Part No 43 8480 2...

Страница 13: ...nt on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or...

Страница 14: ...nual Parts Catalog 2 1 1 1 Read before operating machine Registration card 1 Fill out and return to Toro Install Drive Wheels 1 Uncrate mower 2 Remove wheel nuts from rear wheel hubs 3 Align holes Mou...

Страница 15: ...er of the slots on the lever mounting plate and tighten until snug 4 Align the front rear position of the levers with each other in the neutral position Loosen hardware and adjust by sliding tilting t...

Страница 16: ...ery charger to the battery posts Fig 7 Charge the battery at a rate of 4 amperes or less for 4 hours 12 volts 4 1 2 3 m 1254 Figure 7 1 Positive post 2 Negative post 3 Charger red wire 4 Charger black...

Страница 17: ...e severe burns Do not remove the radiator cap when the engine is hot Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand bef...

Страница 18: ...Mobil 1 15W 50 synthetic motor oil Important Use only oil specified Other fluids could cause system damage Hydraulic System Oil Capacity 2 1 qt 2 0 l 1 Position machine on a level surface and set the...

Страница 19: ...for eyes ears feet and head is recommended This machine produces sound levels in excess of 85dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing prot...

Страница 20: ...portant Do not engage starter for more than 10 seconds at a time If engine fails to start allow 30 second cool down period between attempts Failure to follow these instructions can burn out starter mo...

Страница 21: ...ting the machine Caution Understanding the Safety Interlock System The safety interlock system is designed to prevent the engine from starting unless You are sitting on the seat The parking brake is E...

Страница 22: ...s Fig 20 To turn move the motion control lever toward neutral in the direction you want to turn Fig 20 The farther you move the traction control levers in either direction the faster the machine will...

Страница 23: ...in in different hole locations 1 Raise the height of cut lever to the transport position also the 5 127 mm cutting height position Fig 23 2 To adjust remove hairpin cotter and clevis pin from height o...

Страница 24: ...1 turn to push This allows hydraulic fluid to by pass the pump enabling the wheels to turn Fig 26 Important Do not rotate by pass valves more than 1 turn This prevents the valves from coming out of t...

Страница 25: ...ld be as level as possible Important Do not attempt to turn the unit while on the ramp you may lose control and drive off the side Avoid sudden acceleration when driving up a ramp and sudden decelerat...

Страница 26: ...wards off of stand 4 Return stand to its rest position Fig 27 2 1 m 5026 4 3 Figure 29 1 Z Stand 2 Latch 3 Locked position 4 Unlocked position Tips for Mowing Grass Fast Throttle Setting For best mowi...

Страница 27: ...tting height higher than usual and cut the grass at this setting Then cut the grass again using the lower normal setting When Stopping If the machine s forward motion must be stopped while mowing a cl...

Страница 28: ...ar cracks Check tire pressure Service the spark arrester Every 100 Hours Change engine oil1 Change spark plug s Check hydraulic lines Check fuel system Check cooling system hoses Every 200 Hours Chang...

Страница 29: ...anger A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade periodically fo...

Страница 30: ...wrap sharp edges of the blade with a rag Warning 1 Hold the blade end using a rag or thickly padded glove Remove the blade bolt spring disk and blade from the spindle shaft Fig 35 Sharpening the Blad...

Страница 31: ...ing Paper Elements 1 Paper Element A Lightly tap the element on a flat surface to remove dust and dirt Fig 37 B Inspect the element for tears an oily film and damage to the rubber seal Important Never...

Страница 32: ...oil so it drains better 2 Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely Disengage the power take off PTO set the parking brake an...

Страница 33: ...out the covers in place Keep fingers hands and clothing clear of rotating fan and drive shaft Shut off the engine and remove the ignition key before performing maintenance Swallowing engine coolant ca...

Страница 34: ...in cock in the right rear corner Fig 41 4 The engine block may be drained by removing the radiator hose and or drain plugs from the engine block Fig 42 Note The drain plugs may be accessed from the ba...

Страница 35: ...the Spark Plug s 1 Disengage the power take off PTO and turn the ignition key to OFF to stop the engine Move levers to neutral locked position and apply parking brake Remove the key 2 Clean around the...

Страница 36: ...or explosion from gasoline can burn you and others and can damage property Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills N...

Страница 37: ...Wipe up any excess grease Grease Front Castor Pivots Lubricate the front castor pivots once a year 1 Remove hex plug and cap Thread a grease zerk into hole 2 Pump grease into zerk until it oozes out a...

Страница 38: ...4 Check the distance from bottom of slot in nut to inside edge of hole Two threads or less should be showing Fig 51 5 If more than two threads are showing remove nut and install washer between hub an...

Страница 39: ...iller neck 2 1 3 M 4280 Figure 53 1 Cap 2 Baffle 3 Fluid level full Hydraulic fluid escaping under pressure can penetrate skin and cause injury If hydraulic fluid is injected into the skin it must be...

Страница 40: ...ks If one or both wheels will not drive refer Bleeding Hydraulic System page 40 12 Recheck level while fluid is warm Add fluid to raise level to top of the baffle if required Do not over fill m 1256 1...

Страница 41: ...be centered allowing lever to pivot outward to the neutral lock position Fig 56 4 If adjustment is needed loosen the nut against the yoke 5 Apply slight rearward pressure on the motion control lever t...

Страница 42: ...ed and seat switch bypassed Warning 10 Shut off unit Remove jumper wire from wire harness connector and plug connector into seat switch 11 Reinstall prop rod and lower seat Throttle Lever Adjustment T...

Страница 43: ...circuit for malfunction or short Fuse Main 20 amp blade type Alternator 30 amp blade type Fan 30 amp blade type 1 To gain access to the main fuse just raise seat To gain access to the fan and alternat...

Страница 44: ...ge the battery at a rate of 4 amperes or less for 4 hours 12 volts Do not overcharge the battery Install the filler caps after the battery is fully charged Charging battery produces gasses that can ex...

Страница 45: ...terclockwise will lengthen spring Belt Inspection Inspect all belts every 100 hours Check belts for cracks frayed edges burn marks or any other damage Replace damaged belts Clean Under Deck Remove gra...

Страница 46: ...rear idler pulley installed into rear idler arm assembly installed into front idler pulley assembly and onto top center pulley Fig 66 Important Check the amount of twist in belt between pulleys Make...

Страница 47: ...Fig 70 2 M 4374 1 3 Figure 70 1 Belt guide 2 PTO drive belt 3 1 8 1 4 3 7 mm Replacing the Alternator Belt Squealing when the belt is rotating frayed belt edges burn marks and cracks are signs of a wo...

Страница 48: ...to your state and local regulations Mercury Tilt Switch The tilt switch on this unit is located under the seat Tilt seat up to gain access The tilt switch on this unit contains mercury a hazardous mat...

Страница 49: ...ro dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped If the switch is damaged or broken open use extreme caution in handlin...

Страница 50: ...LOCK MODULE ENGINE CONNECTOR white white white white white white white 2 5 white white white red red red red red red red red red red yellow yellow yellow orange orange orange orange orange blue blue b...

Страница 51: ...NTROL BRAKE SWITCH white white white white white white red red red red red yellow yellow orange orange orange orange orange orange orange orange orange orange grey grey blue dark blue white white blac...

Страница 52: ...w mixing instructions from stabilizer manufacture 1 oz per gallon 7 82ml per liter Do not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when...

Страница 53: ...cleaner element 4 Spark plug wires is loose or disconnected 4 Install wires on spark plug 5 Spark plugs are pitted fouled or gap is incorrect 5 Install new correctly gapped spark plugs 6 Dirt in fuel...

Страница 54: ...evel low 3 Add hydro fluid to reservoir Abnormal vibration 1 Cutting blade s is are bent or unbalanced 1 Install new cutting blade s 2 Blade mounting bolt is loose 2 Tighten blade mounting bolt 3 Engi...

Страница 55: ...w drive belt 2 Drive belt is off pulley 2 Install drive belt and check adjusting shafts and belt guides for correct position 3 Deck belt is worn loose or broken 3 Install new deck belt 4 Deck belt is...

Страница 56: ...ed by a dealer or by you is at your expense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage on some products This express warranty does...

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