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This manual identifies potential hazards and has
safety messages identified by the safety-alert symbol
(

Figure 2

), which signals a hazard that may cause

serious injury or death if you do not follow the
recommended precautions.

g000502

Figure 2

Safety-alert symbol

This manual uses 2 words to highlight information.

Important

calls attention to special mechanical

information and

Note

emphasizes general information

worthy of special attention.

Contents

Safety ....................................................................... 4

General Safety ................................................... 4
Safety and Instructional Decals .......................... 4

Product Overview ..................................................... 8

Controls ............................................................. 8
Specifications .................................................... 9

Before Operation ................................................. 10

Before Operation Safety ................................... 10
Adding Fuel ...................................................... 10
Performing Daily Maintenance.......................... 12

During Operation ................................................. 12

During Operation Safety ................................... 12
Starting the Engine ........................................... 13
Shutting Off the Engine..................................... 13
Operating the Machine ..................................... 13

After Operation .................................................... 15

After Operation Safety ...................................... 15
Parking the Machine ......................................... 15
Moving the Machine without Engine

Power............................................................ 15

Transporting the Machine ................................. 15
Lifting the Machine ........................................... 16
Using the Quick-Release Tire Hubs .................. 16

Maintenance ........................................................... 18

Maintenance Safety.......................................... 19
Removing the Cowl........................................... 19

Lubrication .......................................................... 20

Greasing the Machine....................................... 20

Engine Maintenance ........................................... 21

Checking the Engine-Oil Level.......................... 21
Servicing the Air Cleaner .................................. 21
Changing the Engine Oil ................................... 23
Replacing the Spark Plug ................................. 23

Fuel System Maintenance ................................... 24

Cleaning the Sediment Cup .............................. 24
Changing the Fuel Filter.................................... 24
Draining the Fuel Tank ...................................... 26

Drive System Maintenance .................................. 26

Adjusting the Transmission Return to Neutral

Position ......................................................... 26

Checking the Tires and Lug Nuts ...................... 27

Controls System Maintenance ............................. 27

Brake Maintenance........................................... 27

Hydraulic System Maintenance ........................... 29

Checking the Hydraulic-Fluid Level................... 29
Replacing the Hydraulic Filter ........................... 30
Changing the Hydraulic Fluid ............................ 31
Checking the Hydraulic Lines ........................... 31

Cleaning .............................................................. 32

Removing Debris from the Machine .................. 32

Storage ................................................................... 32
Troubleshooting ...................................................... 34

Содержание 405500000

Страница 1: ...Form No 3440 413 Rev A MB 1600 Mud Buggy Model No 68038 Serial No 405500000 and Up Register at www Toro com Original Instructions EN 3440 413 A ...

Страница 2: ...se of this product may cause exposure to chemicals known to the State of California to cause cancer birth defects or other reproductive harm Introduction This machine is intended to be used by professional hired operators in commercial applications This machine is a stable reliable and productive machine for carrying and moving materials for any job site It is primarily designed to move concrete m...

Страница 3: ...ation Safety 15 Parking the Machine 15 Moving the Machine without Engine Power 15 Transporting the Machine 15 Lifting the Machine 16 Using the Quick Release Tire Hubs 16 Maintenance 18 Recommended Maintenance Schedule s 18 Pre Maintenance Procedures 19 Maintenance Safety 19 Removing the Cowl 19 Lubrication 20 Greasing the Machine 20 Engine Maintenance 21 Checking the Engine Oil Level 21 Servicing ...

Страница 4: ...sult in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol Figure 2 which means Caution Warning or Danger personal safety instruction Failure to comply with the instruction may result in personal injury or death Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are l...

Страница 5: ...decal125 4962 125 4962 1 Engage the parking brake 2 Disengage the parking brake decal125 4967 125 4967 1 Lift point decal125 6694 125 6694 1 Tie down location 5 ...

Страница 6: ...onoxide poison hazard do not run the engine indoors 3 Warning stay away from moving parts keep all guards and shields in place 7 Explosion hazard shut off the engine and extinguish all flames before refueling 4 Warning keep bystanders away while operating the machine check behind you when moving in reverse decal130 2844 130 2844 1 Raise the pedal to lower the hopper 2 Lower the pedal to raise the ...

Страница 7: ...ng the engine 1 Engage the parking brake 2 Set the drive to neutral 3 Open the choke 4 Turn the engine switch on 5 Engage the fuel switch 6 Pull the recoil starter and set the throttle to fast 7 Close the choke 2 Read the Operator s Manual for information on shutting off the engine 1 Set the throttle to slow 2 Engage the parking brake 3 Set the drive to neutral 4 Turn the engine switch to stop 5 D...

Страница 8: ...achine The more you squeeze the handle the faster the machine will travel Dump Handle Pedal Pull the dump handle backward and or press on the front of the pedal to dump the hopper Figure 3 Push the dump handle forward and or press on the rear of the pedal to lower the hopper Parking Brake Lever To engage the parking brake pull up on the lever Figure 3 To release the parking brake press the button ...

Страница 9: ... fuel shutoff valve Figure 5 controls the flow of fuel from the fuel tank to the carburetor The valve is located underneath the choke lever Move the shutoff valve to the On position before attempting to start the engine Once you have finished using the machine and you have turned the engine off move the fuel shutoff valve to the Off position On Off Switch The On Off switch Figure 5 allows the engi...

Страница 10: ...proved container Do not remove the fuel cap or fill the fuel tank while the engine is running or hot Do not add or drain fuel in an enclosed space Do not store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance If you spill fuel do not attempt to start the engine avoid creating any source of ignition until the fuel vapors ha...

Страница 11: ...a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove fuel powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on a truck or trailer from a portable container rather than from ...

Страница 12: ... corners shrubs trees or other objects that may obscure your vision Slow down and use caution when making turns and crossing roads and sidewalks with the machine Always yield the right of way Operate the engine only in well ventilated areas Exhaust gases contain carbon monoxide which is lethal if inhaled Never leave a running machine unattended Operate the machine only in good visibility and appro...

Страница 13: ...ve the fuel shutoff valve on the engine to the ON position refer to Fuel Shutoff Valve page 9 5 Move the choke lever to the ON position when starting a cold engine refer to Choke Lever page 9 Note The choke may not be required when starting a warm engine 6 Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position refer to Throttle Lever page 9 7 Turn the engin...

Страница 14: ...pedal refer to Brake Pedal page 8 8 Engage the parking brake lever by pulling up on the parking brake lever refer to Parking Brake Lever page 8 9 Shut off the engine refer to Shutting Off the Engine page 13 Operating the Hopper Know the load capacities of your machine and never exceed them The machine is normally operated on uneven unpaved bumpy and or inclined surfaces Adjust your load accordingl...

Страница 15: ...in traffic areas and engage the parking brake 2 When the machine will be out of use for a long period of time tilt the hopper up so water snow and debris will not collect inside 3 Cover the dump cylinder shaft to prevent corrosion Moving the Machine without Engine Power The machine can be moved a short distance if the engine does not run The transmission features a bypass valve Figure 7 Rotate the...

Страница 16: ...ng Figure 12 and raise the standing platform to allow access to the fork pockets g019610 Figure 10 1 Rear fork pockets g019611 Figure 11 1 Side fork pockets g019606 Figure 12 1 Platform release ring Using the Quick Release Tire Hubs The quick release tire system allows quick removal of the outer machine tires The quick release system allows the machine to be converted from a 117 cm 46 inch to a 91...

Страница 17: ...t 3 Remove the outside wheel with quick change hub attached 4 Repeat the above steps on opposite side of the machine Important The maximum payload is reduced to 850 kg 1875 lb when operating the machine without the dual wheels 17 ...

Страница 18: ...s wear and deterioration Every 50 hours Grease and oil the machine Clean the air cleaner Every 100 hours Change the engine oil Check adjust the spark plug Clean the sediment cup Replace the hydraulic filter Every 200 hours Change the hydraulic fluid Every 300 hours Replace the paper element Replace the spark plug Change the fuel filter Every 1 000 hours Drain and flush the fuel tank Every 1 500 ho...

Страница 19: ...dware tightened Replace all worn or damaged decals Use the cylinder lock to secure the hopper in the raised position Never tamper with safety devices To ensure safe optimal performance of the machine use only genuine Toro replacement parts Replacement parts made by other manufacturers could be dangerous and such use could void the product warranty Seek immediate medical attention if fluid is injec...

Страница 20: ...s of operation with No 2 lithium grease Lubricate bearings and bushings immediately after every washing regardless of the interval listed Also apply a light coating of oil onto the control cables The grease fitting locations and quantities are as follows Note Remove the blue protection caps before greasing and replace when finished Hopper pivot points Quantity 2 Figure 16 g019607 Figure 16 Cylinde...

Страница 21: ...he oil filler cap dipstick by rotating it counterclockwise Figure 18 5 Wipe the oil filler cap dipstick clean and insert it into filler port Note Do not screw into port Important Do not overfill the crankcase with oil because the engine may be damaged 6 Remove and check level of oil Note If oil level is near or below the lower limit mark on the dipstick add only enough of the specified oil to rais...

Страница 22: ...e element by wrapping in a clean rag Squeeze the rag and foam element to dry but do not twist the element because the foam may tear C Saturate the element with clean engine oil Squeeze element to remove excess oil and to distribute oil thoroughly 7 Cleaning the paper element Tap the filter element several times on a hard surface to remove dirt or blow compressed air not exceeding 2 07 bar 30 psi t...

Страница 23: ...cing the Spark Plug Service Interval Every 100 hours Check adjust the spark plug Every 300 hours Replace the spark plug Spark plug type NGK BPR 6ES spark plug or equivalent Air gap 0 70 0 80 mm 0 028 0 031 inch 1 Remove the spark plug wire 2 Clean around spark plug and remove plug from cylinder head Important Replace a cracked fouled or dirty spark plug Do not sand blast scrape or clean electrodes...

Страница 24: ...may insulate the container and slow the loss of any static charge When practical remove fuel powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on a truck or trailer from a portable container rather than from a fuel dispenser nozzle If you must use a fuel dispenser nozzle keep the nozzle in contact w...

Страница 25: ...se tank shutoff valve 7 Align the arrow on the case of the new fuel filter to correspond with the fuel flow to the engine Figure 25 Note Ensure that the hose clamps are slipped over the hoses attached to the engine fuel shutoff valve and the tank shutoff valve 8 Insert the barbed fitting of the fuel filter into the hose from the engine switch Figure 25 9 Insert the barbed fitting at the other end ...

Страница 26: ... when the carburetor is drained Drive System Maintenance Adjusting the Transmission Return to Neutral Position The hydrostatic transmission is equipped with a self centering device that adjusts the transmission to the Neutral position stopping the machine If the machine creeps in one direction or the other when you release the controls adjust the transmission To adjust the transmission use the fol...

Страница 27: ...Brake Maintenance WARNING If the brakes are not properly adjusted serious injury or death may occur Check your brakes daily If you encounter any problems with the brakes while operating the machine shut off the machine immediately and take it to an Authorized Service Dealer for repair Checking the Service Brake Service Interval Before each use or daily 1 Move the machine to a level open area 2 Pul...

Страница 28: ... Before each use or daily 1 Park the machine on a level surface Note Ensure that there is nothing in front of the machine 2 Engage the parking brake Figure 27 3 Start the engine and set the throttle to fast 4 Grasp the forward speed control lever Note The engine should stall at full engagement of speed control and the machine should not move forward Note If the machine moves forward refer to Adjus...

Страница 29: ...lic System Maintenance WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks ...

Страница 30: ... filter or severe hydraulic system damage may result 1 Park the machine on a level surface engage the parking brake and shut off the engine 2 Unlatch and remove the cowl 3 Place a drain pan under the filter Figure 32 g019609 Figure 32 1 Hydraulic filter 4 Remove the old filter Figure 32 and wipe the surface of the filter adapter gasket clean 5 Apply a thin coat hydraulic fluid to the rubber gasket...

Страница 31: ...he pan 7 When finished install and tighten the drain plug Note Dispose of the used oil at a certified recycling center 8 Fill the hydraulic tank with approximately 28 4 liters 30 US quarts of hydraulic fluid as specified previously 9 Start the engine and let it run for a 2 to 3 minutes 10 Shut off the engine 11 Check the hydraulic fluid level and add more hydraulic fluid if necessary 12 Install th...

Страница 32: ...Grease the machine refer to Greasing the Machine page 20 5 Change the engine crankcase oil refer to Changing the Engine Oil page 23 6 For storage over 30 days prepare the machine as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Follow mixing instructions from stabilizer manufacturer Do not use an alcohol based stabilizer ethanol or methanol Note Fuel stabilizer conditi...

Страница 33: ...r or replace any part that is damaged 10 Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer 11 Store the machine in a clean dry garage or storage area 12 Cover the machine to protect it and keep it clean 33 ...

Страница 34: ...ke is closed 1 Open the choke 2 The air filter is clogged 2 Clean or replace the air filter 3 The fuel line is clogged 3 Clean the sediment cup 4 There is water or contaminants in the fuel 4 Drain the fuel tank and fill it with fresh fuel The engine runs rough 5 The spark plugs are worn or have buildup on the electrodes 5 Check the electrode gap and clean or replace the spark plug 1 The hydraulic ...

Страница 35: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

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