Toro 3200, Руководство по обслуживанию

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Engine Installation G. The blue and white wires and connector to the
alternator.
1. If the pump plate, backing plate, or engine mounts
were removed from the engine, install them to the en-
8. Install hydrostat to the pump plate as follows:
gine using Figure 28 as a guide.
CAUTION
One person should operate the chain fall
or hoist while the other person guides the
engine into the frame.
CAUTION
Use caution when installing the lock nut
to the pin. The extension spring is under
tension and may cause personal injury
during removal.
2. Install engine to the frame.
A. Apply antiseize lubricant to the key and install
into hydrostat shaft. Slide shaft and key into hub
A. Attach a short section of chain between both lift
(Fig. 36).
tabs located at each end of the cylinder head.
B. Secure spring bracket to the pump plate with cap
B. Connect a hoist or chain fall at the center of the
screw and lock nut (Fig. 37).
short section of chain.
IMPORTANT: Make sure not to damage the engine,
fuel and hydraulic lines, electrical harness, or other
parts while installing the engine.
C. Install spring to neutral arm and pin. Insert pin
into the spring bracket. Secure pin and to the spring
bracket with lock nut (Fig. 37).
D. Secure hydrostat shaft to the hub by tightening
C. Lower engine and mounts into the machine.
set screw (Fig. 36).
3. Secure front engine mount (13) and rear engine
9. Secure relief valve to the pump plate with both cap
mount (11) to the rubber mounts (18) with three cap
screws, flat washers, and lock nuts (Fig. 35).
screws (19), plate washers (21), and whiz nuts (20).
Align mounts and tighten fasteners before releasing the
10. Connect throttle control cable (40) to the governor
engine from the chain fall (Fig. 28).
lever (51). Secure control cable with throttle tab (33) to
the front engine mount (13). Tighten cap screw (22) and
4. Install alternator (52), water pump pulley (53), fan
lock nut (23) to secure cable to the mount (Fig. 28).
adapter (2), and crank shaft pulley (54) to the engine
(Fig. 28).
11. Install radiator as follows (Fig. 26):
5. Adjust alternator belt (see Alternator Belt Adjust-
A. Position radiator to the machine and route
ment).
hoses.
6. Secure dust shield (43) to the front engine mount
B. Secure radiator support (8) to the frame with cap
(13) with both whiz screws (44) (Fig. 28).
screws (7). Secure radiator support, breather hose
(24), and R–clamp (31) to the frame tab with cap
7. Connect electrical connections to the following en-
screw (18), flat washer (36), and lock nut (9).
gine components (Fig. 28):
C. Connect hose (34) from air cleaner to the radia-
A. The black (negative) battery cable (37) and
tor support (8).
Black wire harness ground (38) to the lower engine.
D. Connect radiator hose (2) to the bottom of the
water pump.
B. The red (positive) battery cable (39) and red
wires and connector to the starter solenoid.
E. Connect breather hose (24) and radiator hose
C. The orange wire and connector to the glow
(17) to the radiator elbow (26). Install new cable tie
plugs.
(37) to the breather hose and bracket.
D. The blue and blue/white wires and connector to
F. Install alternator guard (29) to the radiator sup-
the ETR solenoid.
port (8) and frame bracket.
E. The blue wire to the water temperature switch.
G. Make sure hoses are clear of rotating parts.
Make sure cable ties and clamps securing hoses to
F. The green/blue wire to the oil pressure switch. the frame and supports are installed.
Perkins Diesel Engine
Page 4 – 28
Greensmaster 3200–D