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1

Preparing the Machine

No Parts Required

Procedure

Note:

You can use a hoist for better access under

the machine.

Important:

Cap or plug any disconnected

hydraulic hoses, tubes, or component ports to
prevent contaminating the system.

1.

Park on a level surface, engage the parking
brake, ensure that the traction pedal is in the
neutral position.

2.

Ensure that the PTO button is in the O

FF

position.

3.

Shut off the engine, remove the key, and allow
the machine to cool.

CAUTION

If you leave the key in the ignition
switch, someone could accidently start
the engine and seriously injure you or
bystanders.

Remove the key from the switch before
you do any maintenance.

4.

Bleed the pressure from the hydraulic system
by turning the hydraulic pump bypass valve;
refer to the instructions for pushing or towing the
machine in the

Operator’s Manual

.

5.

If you are not installing the 4WD switch, skip
to

2 Removing the Hydraulic Lines (page 4)

. If

you are installing the 4WD switch, continue this
procedure.

6.

Open the right toolbox cover and disconnect the
negative cable from the battery post; refer to the

Operator’s Manual

for your machine.

WARNING

Incorrect battery-cable routing could
damage the machine and cables causing
sparks. Sparks can cause the battery
gasses to explode, resulting in personal
injury.

Always disconnect the negative
(black) battery cable before
disconnecting the positive (red)
cable.

Always connect the positive (red)
battery cable before connecting the
negative (black) cable.

7.

Disconnect the positive battery cable from the
battery; refer to the

Operator’s Manual

for your

machine.

8.

Remove the right console cover as shown in

Figure 1

.

g204998

Figure 1

1.

Right toolbox cover

2.

Right console cover

3

 

Содержание 31529

Страница 1: ...d instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal132 6104 132 6104 1 4WD Lock 2 4WD Unlock decal132...

Страница 2: ...1 Manifold tube 1 Traction motor tube shorter tube for Groundsmaster 4500 4700 machines 1 Traction motor tube longer tube for Reelmaster 7000 machines 1 Divider tube 1 Tank hose 1 Bolt 2 4 Flange nut...

Страница 3: ...efer to the instructions for pushing or towing the machine in the Operator s Manual 5 If you are not installing the 4WD switch skip to 2 Removing the Hydraulic Lines page 4 If you are installing the 4...

Страница 4: ...Pressure hose 10 Clamp 5 Hydraulic filter tube 11 Tube bracket 6 Rear traction manifold 12 Forward g026941 Figure 3 Bottom View Reelmaster 7000 Shown 1 Traction motor 7 Cross tube rear traction manif...

Страница 5: ...Tube 1 Align the drain pan below the rear traction manifold 2 Remove the tube nut for the cross tube from the fitting in the rear traction manifold Figure 2 or Figure 3 3 Remove the tube nut for the...

Страница 6: ...draulic Components page 8 Removing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Align a drain pan below the forward straight end of the tank hose 2...

Страница 7: ...ing to install the 4WD switch 1 Remove the 2 existing valves from the CV1 and CV2 ports of the manifold 2 Install the appropriate parts to the flow divider manifold as shown in Figure 7 g230515 Figure...

Страница 8: ...r tube 1 Tank hose 2 Bolt 2 Flange nut Installing the Flow divider Manifold 1 Align the holes in the flow divider manifold with the holes in the chassis bracket Note Ensure that the 45 degree fitting...

Страница 9: ...on tube 3 Hydraulic filter tube 9 Flow divider manifold 4 Rear traction manifold 10 Traction motor 5 Cross manifold tube 11 Forward 6 Pressure hose g205013 Figure 10 Reelmaster 7000 Shown 1 Traction m...

Страница 10: ...into the fitting in the side of the flow divider manifold Figure 11 E Tighten the hose fittings to 150 to 184 N m 110 to 136 ft lb Install the pressure hose to the Reelmaster 7000 machine as follows...

Страница 11: ...be retained from Removing the Cross Tube page 5 Align the tube nut for the hydraulic filter tube to the fitting in the cross manifold tube as shown in Figure 14 g312774 Figure 14 Groundsmaster 4500 47...

Страница 12: ...er manifold and tighten the nuts to 116 to 142 N m 85 to 105 ft lb Installing the Tank Hose Important This procedure is necessary if you are going to install the 4WD switch 1 Remove the temporary cap...

Страница 13: ...ny open auxiliary slot g205019 Figure 17 1 C4 Slot 3 Auxiliary slot 2 Fuse Important Note which fuse slot corresponds to which auxiliary power wire If the switch is connected to a wire without a fuse...

Страница 14: ...ter 3 25 mm 1 inch 2 13 mm 1 2 inch from the center of hole to the right edge of the high low speed control switch 2 Place the 4WD function decal over the drilled hole Figure 21 g205310 Figure 21 3 Id...

Страница 15: ...the Four Wheel Drive page 18 g273521 Figure 23 1 Spring loaded to the rear of the switch 5 Front terminal 2 Toggle switch 6 Center terminal 3 Gray wire 7 Rear terminal 4 Red wire 6 Remove the 2 screws...

Страница 16: ...Hex locknut 3 Hex locknut 2 Washer 15 32 inch 4 Toggle switch 9 Connect the toggle switch to the machine wire harness as shown in Figure 27 g312362 Figure 27 Some parts not shown for clarity 10 Conne...

Страница 17: ...s to the machine wire harness connector beneath the seat Figure 29 g312380 Figure 29 1 Solenoid wire harness connector 3 Route the solenoid connectors under the frame toward the flow divider manifold...

Страница 18: ...gh pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Get immediate medical...

Страница 19: ...rmation to best operate the machine with the flow divider kit installed The flow divider kit is for use in the low speed range only The system does not allow it to operate in the high speed range If b...

Страница 20: ...as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of t...

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