2
Assembling the Kit
Parts needed for this procedure:
1
Front mount base
1
Rear roof mount
1
Sunshade
1
Left brace
1
Right brace
1
Left upper bracket
1
Right upper bracket
1
Lower bracket mount
4
Hex-head flange bolt (5/16 x1 inch)
58
Flange nut (5/16 inch)
54
Carriage bolt (5/16 x 3/4 inch)
1
Front roof mount
4
Clip
1
Left panel
1
Right panel
4
Channel mount
4
Sealing washer
4
Hex-head flange bolt (1/4 x 1 inch)
1
Front panel
26
Rivet
1
Upper left post cover
1
Lower left post cover
2
Panel plug
4
Plastic plug
1
Hole plug
1
Upper right post cover
1
Lower right post cover
2
Thumbscrew knob
2
Retainer nut
2
Speed nut
1
Fuse cover plate
1
Grab handle
8
Push-in fastener
12
Cable ties
Procedure
Note:
If you are installing any of the 2 Post ROPS Extension
Kit optional accessories, review the install manuals for both
kits before installation.
1.
Install the front mount base onto the floor panel with
the fasteners that you removed in procedure 1, step
(except the thrust washer). Torque the bolts to 129 to
157 N∙m (95 to 116 ft-lb).
2.
Loosely install the rear roof mount onto the upper part
of the ROPS bar with 2 channel mounts, 8 carriage
bolts (5/16 x 3/4 inch), and 8 flange nuts (5/16 inch).
Note:
Ensure that the mount is centered on the ROPS
bar.
3.
Loosely install the left and right braces onto the front
mount base with 6 carriage bolts (5/16 x 3/4 inch) and
6 flange nuts (5/16 inch) as shown in
.
4.
Loosely install the left and right upper brackets onto
the rear roof mount and the left and right braces with
14 carriage bolts (5/16 x 3/4 inch) and 14 flange nuts
(5/16 inch) as shown in
5.
Loosely install the front roof mount with 12 carriage
bolts (5/16 x 3/4 inch) and 12 flange nuts (5/16 inch)
as shown in
.
6.
Loosely install the left and right panels to the left and
right upper brackets, respectively, with 4 carriage bolts
(5/16 x 3/4 inch) and 4 flange nuts (5/16 inch) as
shown in
.
7.
Loosely install the left and right panels to the ROPS
bar.
•
If you are installing the security cage kit at the same
time as this kit, review the installation instructions
of the left, right, and both rear panels in order to
streamline the installations.
•
If you are not installing the security cage kit to this
kit, loosely install the left and right panels to the
ROPS bar. with 2 channel mounts, 8 carriage bolts
(5/16 x 3/4 inch), and 8 flange nuts (5/16 inch) as
shown in
.
8.
Loosely install the lower bracket mount to the left and
right brace assemblies with 4 hex-head flange bolts
(5/16 x 1 inch) and 4 flange nuts (5/16 inch) as shown
in
9.
Secure all fasteners that were left loose.
10.
Install the front panel onto the front roof mount by
aligning the mounting holes on the panel with the holes
in the front roof mount, securing the front panel onto
the front roof mount by inserting the 12 plastic rivets
into their respective holes, and pushing the plunger on
each plastic rivet until it is secure.
11.
Install the grab handle with 2 carriage bolts (5/16 x
3/4 inch) and 2 flange nuts (5/16 inch) as shown in
2