background image

11

3. Remove the lower screws securing each end of roller to

roller mounts (Fig. 15).

1

m–5417

2

3

4

Figure 15

1.

Rear roller

2.

Scraper

3.

Roller mount

4.

Lower screw

Seal Removal

Using a 1/4 in. thick, 3 in. x 3 in. square piece of steel and
the following specifications, make a seal removal tool
(Fig. 16).

.625 in.

1.05
in.

1.05
in.

.188 in. dia. (2)

.625 in. dia. 

1/4–20 UNC (2)

.625 in.

Figure 16

1. Slide seal tool over roller shaft.

2. Using the tool as a template, locate, mark, and drill 2

holes (7/64 in. [.109 in.] diameter) in outer face of seal.

3. Screw 2 self-tapping screws (No. 8 [.164 in.] x 3/4 in.)

into outer face of seal.

4. Install 2 capscrews (1/4 x 1 in.) into seal tool.

1

2

3

5

4

Figure 17

1.

Roller

2.

Roller shaft

3.

Ball bearing

4.

Retaining ring

5.

Oil seal

5. Alternate tightening sequence of 1/4 in. capscrews to

pull seal out of housing.

Note: Seal will be destroyed when servicing the rear roller.
Do not attempt to re-use these seals.

Bearing Removal

Reference: The bearings are pressed on to the shaft
(.0003–.0016 in. interference) and loose fit to housing
(.0020–.0035 in. clearance).

1. Remove spiral retaining ring (Fig. 17). Catch removal

notch with pick and pull ring off shaft. Repeat on other
end.

2. Loosely secure roller assembly in bench vise and lightly

tap one end of roller shaft until free from housing.

3. Remove second bearing from shaft. Support bearing on

inner race and tap on roller shaft.

4. Inspect bearings, shaft, and spiral retaining ring for

damage. Replace damaged components. Re-assemble
roller.

Assembly

1. Press bearing onto one end of shaft. Apply pressure to

inner race only.

2. Install spiral retaining ring on same end as assembled

bearing.

3. Install shaft with single bearing into tube assembly.

4. Install second bearing into roller assembly. Press only

on inner race. The inner race will contact shoulder of
shaft before outer race contacts shoulder of housing.

5. Install second spiral retaining ring.

6. Press new seal flush to .03 in. recessed into housing.

Repeat for other side.

Содержание 30822

Страница 1: ...Operator s Manual English EN Form No 3326 156 27 Rotary Cutting Deck Groundsmaster 3500 Traction Unit Model No 30822 210002001 and Up...

Страница 2: ...and produces safe products you are responsible for operating the product properly and safely Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer...

Страница 3: ...43 8480 104 1086 Specifications Note Specifications and design subject to change without notice Optional Equipment Mulching Baffle Kit contains parts for three decks Model No 30824 Dimensions Overall...

Страница 4: ...le tapered roller bearing ductile iron housing which withstands multiple impact tests Discharge Rear even clipping distribution in wet or dry conditions Mulching Baffle Optional Pre drilled mounting h...

Страница 5: ...ber but will cause the cutting deck to reach their maximum up travel sooner Rear Cutting Decks For all heights of cut the rear cutting deck should be mounted in the rear mounting holes Fig 1 Adjusting...

Страница 6: ...n rear opening and secure with 5 flange head screws Fig 5 1 m 5421 Figure 5 1 Mulching baffle 3 Verify that mulching baffle does not interfere with either tip of blade and does not protrude inside the...

Страница 7: ...s two grease fittings per spindle Either fitting can be used which ever is more accessible If machine is operated under normal conditions lubricate blade spindle bearings Fig 6 with No 2 general purpo...

Страница 8: ...on and not damaged 5 Grease spindle Blade Plane The rotary deck comes from the factory preset at 2 00 inch height of cut and blade rake of 0 31 inch The left hand and right hand heights are also prese...

Страница 9: ...height then no adjustment is needed for that side Adjust other side to within 03 in of correct side 7 Adjust right and or left height of cut brackets by repeating steps 1 thru 3 8 Secure carriage bol...

Страница 10: ...raight and parallel lay blade on a level surface and check its ends Ends of blade must be slightly lower than the center and cutting edge must be lower than the heel of the blade This blade will produ...

Страница 11: ...ttempt to re use these seals Bearing Removal Reference The bearings are pressed on to the shaft 0003 0016 in interference and loose fit to housing 0020 0035 in clearance 1 Remove spiral retaining ring...

Страница 12: ...inner and outer race 2 Insert spacer Fig 18 3 Press second bearing into roller housing Fig 18 pressing equally on inner and outer race until the inner race comes in contact with spacer 4 Install roll...

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