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Daily Maintenance Checklist

Duplicate this page for routine use.

For the week of:

Maintenance Check Item

Mon.

Tues.

Wed.

Thurs.

Fri.

Sat.

Sun.

Check the safety-interlock
operation.

Check the grass deflector
in the down position (if
applicable).

Check the parking-brake
operation.

Check the fuel level.

Check the hydraulic fluid
level.

Check the engine-oil level.

Check the cooling-system
fluid level.

Check the drain water/fuel
separator.

Check the air-filter restriction
indicator.

Check the radiator and
screen for debris

Check for unusual engine
noises.

Check for unusual operating
noises.

Check the hydraulic hoses
for damage

Check for fluid leaks.

Check the tire pressure.

Check the instrument
operation.

Check the condition of the
blades.

Lubricate all grease fittings.

Clean the machine

Touch up damaged paint.

1. If the indicator shows red

2. Check glow plug and injector nozzles if you notice hard starting, excess smoke, or rough running.

3. Immediately after every washing, regardless of the interval listed.

Notation for areas of concern

Inspection performed by:

Item

Date

Information

Содержание 30487TC

Страница 1: ...Traction Unit Model No 30487TC Serial No 403440001 and Up Model No 30487TE Serial No 400000000 and Up Model No 30495 Serial No 403440001 and Up Model No 30495TC Serial No 403440001 and Up Register at...

Страница 2: ...applications It is primarily designed for cutting grass on well maintained lawns in parks sports fields and on commercial grounds It is not designed for cutting brush mowing grass and other growth al...

Страница 3: ...This manual also uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention 3...

Страница 4: ...ng Unit Gearbox Lubricant 36 Engine Maintenance 37 Engine Safety 37 Checking the Air Cleaner 37 Servicing the Air Cleaner 38 Servicing the Engine Oil 38 Fuel System Maintenance 40 Servicing the Water...

Страница 5: ...llow the machine to cool before adjusting servicing cleaning or storing it Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety...

Страница 6: ...ng parts decal106 6755 106 6755 1 Engine coolant under pressure 3 Warning do not touch the hot surface 2 Explosion hazard read the Operator s Manual 4 Warning read the Operator s Manual decal106 9206...

Страница 7: ...es can cause the machine to become unstable 1 Sliding loss of control hazard tipping hazard drop offs do not turn at high speeds turn at low speeds do not use on slopes near open water do not use on s...

Страница 8: ...TO Off 4 Continuous variable setting 2 PTO On 5 Slow 3 Fast decal110 8254 110 8254 1 Engine Stop 3 Engine Start 2 Engine Run decal110 9796 110 9796 1 Read the Operator s Manual for information on fuse...

Страница 9: ...Manual 2 Poison hazard caustic liquid chemical burn hazard keep children away from the battery 3 Warning do not touch the hot surface 4 Cutting dismemberment hazard fan entanglement hazard belt stay...

Страница 10: ...g loss of control hazard tipping hazard drop offs do not mow near drop offs keep away from drop offs do not turn at high speeds turn at low speeds 10 Engage 4 Tipping hazard wear the seatbelt when a r...

Страница 11: ...decal127 6519 127 6519 1 Transport position 2 Height of cut 11...

Страница 12: ...ine oil and coolant levels 7 Production year decal 1 Install the decal CE Machines Only Media and Additional Parts Description Qty Use Operator s Manual 1 Review it before operating the machine Engine...

Страница 13: ...utting units and to the inside position for 60 inch and 62 inch cutting units 4 Checking the Tire Pressure No Parts Required Procedure Check the tire pressure refer to Checking the Tire Pressure page...

Страница 14: ...210 Traction Unit with no Added Attachments 10 kg 22 lb 0 kg 0 lb 0 kg 0 lb Groundsmaster 7200 7210 Traction Unit and Hard Canopy 34 kg 75 lb 9 5 kg 21 lb 15 kg 33 lb Groundsmaster 7200 7210 Traction...

Страница 15: ...rocedure 1 Production year decal Procedure On machines requiring CE compliance install the production year decal included in the loose parts Figure 3 g278244 Figure 3 Product Overview g020877 Figure 4...

Страница 16: ...ON position It remains on for 6 seconds When the light turns off you can start the engine Hour Meter The hour meter records the number of hours that you operate the machine with the key switch in the...

Страница 17: ...Fuel Gauge The fuel gauge Figure 7 indicates the quantity of fuel remaining in the fuel tanks g004637 Figure 7 1 Fuel gauge 17...

Страница 18: ...ension or Weight Height with roll bar up C 183 cm 72 inches Height with roll bar down D 125 cm 49 inches Overall length F 246 cm 97 inches Overall width B 145 cm 57 inches Wheel base E 145 cm 57 1 4 i...

Страница 19: ...training all operators and mechanics Become familiar with the safe operation of the equipment operator controls and safety signs Shut off the engine remove the key if equipped and wait for all movemen...

Страница 20: ...winter grade fuel Using Biodiesel This machine can also use a biodiesel blended fuel of up to B20 20 biodiesel 80 petrodiesel Sulfur content Ultra low sulfur 15 ppm Biodiesel fuel specification ASTM D...

Страница 21: ...e is no rollover protection when the roll bar is in the down position Do not operate the machine on uneven ground or on a hill side with the roll bar in the down position Lower the roll bar only when...

Страница 22: ...maximum operating temperature The safety interlock system also shuts off the engine when you move the traction controls from the NEUTRAL LOCK position with the parking brake engaged If you rise from t...

Страница 23: ...de panel cover Figure 12 To open the side panel cover release the 2 latches and pull out on it g004495 Figure 12 1 Side panel cover 2 Latches On the face of the SCM are 11 LEDs that illuminate to indi...

Страница 24: ...uses distractions otherwise injury or property damage may occur Before you start the engine ensure that all drives are in neutral the parking brake is engaged and you are in the operating position Do...

Страница 25: ...elated to loss of control and rollover accidents which can result in severe injury or death You are responsible for safe slope operation Operating the machine on any slope requires extra caution Evalu...

Страница 26: ...START position after the light goes out Important Use starting cycles of no more than 15 seconds per minute to avoid overheating the starter motor Important Operate the machine with the throttle lever...

Страница 27: ...L LOCK position with the parking brake engaged 2 Move the levers to the center unlocked position 3 Drive the machine as follows To move straight forward slowly push the motion control levers forward F...

Страница 28: ...ck Lift Switch The deck lift switch raises and lowers the cutting unit Figure 22 The engine must be running for you to use this lever g020873 Figure 22 1 Deck lift switch To lower the cutting unit pus...

Страница 29: ...top row gives you the height of cut listed above the pin The second row down gives you the height listed plus 6 mm 1 4 inch The third row down gives you the height listed plus 12 mm 1 2 inch The bott...

Страница 30: ...age Sharpen the blades as necessary If a blade is damaged or worn replace it immediately with a genuine Toro replacement blade Refer to the cutting unit Operator s Manual for instructions to replace t...

Страница 31: ...refully read all the safety instructions Knowing this information could help you your family pets or bystanders avoid injury WARNING Driving on the street or roadway without turn signals lights reflec...

Страница 32: ...that the roll bar can clear the top of an enclosed trailer Use only a full width ramp do not use individual ramps for each side of the machine Do not exceed a 15 angle between the ramp and the ground...

Страница 33: ...oro replacement parts Replacement parts made by other manufacturers could be dangerous and such use could void the product warranty Recommended Maintenance Schedule s Maintenance Service Interval Main...

Страница 34: ...lve clearance Refer to your engine owner s manual Every 1 500 hours Replace moving hoses Before storage Drain and clean the fuel tank Every 2 years Flush and replace the cooling system fluid Important...

Страница 35: ...filter restriction indicator 1 Check the radiator and screen for debris Check for unusual engine noises 2 Check for unusual operating noises Check the hydraulic hoses for damage Check for fluid leaks...

Страница 36: ...ox Lubricant The gear box is designed to operate with SAE EP90W gear lube Although the gearbox comes from the factory with lubricant check the level of the lubricant in the cutting unit before operati...

Страница 37: ...ml 12 fl oz until the level is between the marks on the dipstick Important Do not overfill the gearbox overfilling the gearbox may damage it Engine Maintenance Engine Safety Shut off the engine and re...

Страница 38: ...is approximately 3 8 L 4 quarts with the filter Use high quality engine oil that meets the following specifications API Classification Level Required CH 4 CI 4 or higher Preferred oil SAE 15W 40 abov...

Страница 39: ...just before changing the oil because warm oil flows better and carries more contaminants than cold oil 1 Position the machine on a level surface 2 Open the hood 3 Change the oil Figure 34 g031623 Figu...

Страница 40: ...the filler neck Never smoke when handling fuel and stay away from an open flame or where fuel fumes may be ignited by a spark Store fuel in a clean safety approved container and keep the cap in place...

Страница 41: ...OFF position Note Normally the engine should start after you bleed the fuel system However if the engine does not start air may be trapped between injection pump and injectors refer to Bleeding Air fr...

Страница 42: ...terminals to touch any metal parts of the machine Do not allow metal tools to short between the battery terminals and metal parts of the machine WARNING Incorrect battery cable routing could damage th...

Страница 43: ...after every 50 operating hours or monthly whichever occurs first Figure 41 Maintain the air pressure in the front and rear tires The correct air pressure is 124 kPa 15 psi in the rear tires and 103 k...

Страница 44: ...el no longer spins freely then back it off just until the wheel spins freely 9 Attach a grease gun to the grease fitting on the caster wheel and fill it with No 2 lithium grease Cooling System Mainten...

Страница 45: ...the fan side of the radiator blow out debris with low pressure 345 kPa or 50 psi compressed air Repeat from the front of the radiator and the other fan side Important Do not use water 3 After you thor...

Страница 46: ...levers out of the NEUTRAL LOCK position Note The engine should shut off If not check the adjustment that you made to the switch 7 Install the front panel Belt Maintenance Checking the Alternator Belt...

Страница 47: ...d the lever until the distance between the lever and switch body is 0 4 to 1 mm 0 015 to 0 045 inch as shown in Figure 48 5 Secure the switch 6 Repeat steps 3 to 5 for the other lever 7 Install the fr...

Страница 48: ...stment is needed loosen the nut and jam nut against the yoke Figure 50 8 Applying slight rearward pressure on the motion control lever turn the head of the adjustment bolt in the appropriate direction...

Страница 49: ...e NEUTRAL LOCK position while you make any adjustments 6 Adjust the pump rod length on one side by rotating the hex shaft in the appropriate direction until the corresponding wheel is still or slightl...

Страница 50: ...the jam nut on the stop bolt for a control lever Figure 54 g004766 Figure 54 1 Stop bolt 3 Jam nut 2 Control lever 4 1 5 mm 0 060 inch 5 Thread the stop bolt all the way in away from the control leve...

Страница 51: ...s to stop before leaving the operating position 3 Loosen the bolts securing the control levers Figure 55 g004919 Figure 55 1 Control lever 3 Bolts 2 Control lever post 4 Have someone push the control...

Страница 52: ...ions Many hydraulic fluids are almost colorless making it difficult to spot leaks A red dye additive for the hydraulic system oil is available in 20 ml 2 3 fl oz bottles One bottle is sufficient for 1...

Страница 53: ...s 7 Fill the reservoir to the proper level approximately 5 7 L or 6 US qt refer to Checking the Hydraulic System page 52 8 Start the engine and check for oil leaks Allow the engine to run for about 5...

Страница 54: ...ighten them as necessary Torque the 6 bolts securing the mower deck frame to the traction unit Figure 59 to 359 N m 265 ft lb g004905 Figure 59 Right side not shown 1 Bolts 6 Grease or oil all grease...

Страница 55: ...lean and service the air cleaner assembly 7 Seal the air cleaner inlet and the exhaust outlet with weatherproof masking tape 8 Check the oil filler cap and fuel tank cap to ensure that they are secure...

Страница 56: ...Notes...

Страница 57: ...Notes...

Страница 58: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Страница 59: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

Страница 60: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...

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