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5

Installing the Weight
Bracket and the Groomer
Drive Box

Parts needed for this procedure:

3

Weight bracket

6

Hex-socket, button-head bolt (3/8 x 3/4 inch)

2

Groomer drive box (left drive)

1

Groomer drive box (right drive)

Assembling the Weight Bracket to
the Cutting Unit

1.

At the side of the cutting unit opposite of the
extended splined insert, align the holes in the
weight bracket with the holes in the side plate
(

Figure 8

).

g356787

Figure 8

1.

Side plate

3.

Socket-head screw (3/8 x
3/4 inch)

2.

Weight bracket

2.

Assemble the weight bracket to the side plate
with the 2 socket-head screws (3/8 x 3/4 inch).

3.

Torque the screws to 37 to 45 N∙m (27 to 33
ft-lb).

Assembling the Groomer Gearbox
to the Cutting Unit

1.

Identify the left drive groomer drive boxes and
the right-drive groomer drive boxes; refer to

Figure 9

.

g346922

Figure 9

1.

Right (yellow) adapter

3.

Groomer drive box—right
drive

2.

Left (green) adapter

4.

Groomer drive box—left
drive

2.

Apply a coat of medium-strength thread-locking
compound (such as Blue Loctite® 243) to the
threads in the end of the reel driveshaft (

Figure

10

).

g356786

Figure 10

1.

Reel driveshaft

3.

Hex-head (gearbox
driveshaft)—torque to
135 to 150 N∙m (100 to
110 ft-lb)

2.

Driveshaft adapter
(groomer gearbox)

3.

Align the driveshaft adapter with the end of the
reel driveshaft, and the thread the adapter into
the reel driveshaft by turning the hex-head of
the gearbox driveshaft.

7

 

Содержание 03240

Страница 1: ...ate DPA cutting units Model Numbers 03180 03181 03183 Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsi...

Страница 2: ...e idler assembly Shoulder bolt 6 Hardened washer 3 Left HOC bracket assembly 3 Right HOC bracket assembly 3 7 Flange locknut 3 8 inch with 5 8 inch hex 6 Install the HOC bracket assemblies and the fro...

Страница 3: ...tting units 4 Shut off the engine remove the key and wait for all moving parts to stop 5 Remove the cutting units from the machine refer to the Operator s Manual for the traction unit 2 Gathering the...

Страница 4: ...ght hand threads 1 Extended splined insert left hand threads Removing the Front Roller and Height of Cut Brackets 1 Loosen the 2 flange nuts 5 16 inch and 2 capscrews 5 16 x 1 1 4 inches and securing...

Страница 5: ...m the height of cut brackets Note Retain the front roller Discard the flange locknut 3 8 inch capscrew 3 8 x 3 7 8 inches and height of cut bracket 5 Repeat steps 2 and 3 at the other side or the cutt...

Страница 6: ...ush to clean the threads in each end of the reel driveshaft 4 Dry the reel driveshaft threads Assembling the Extended Splined Insert Hydraulic Motor Side Note The splined insert at the left side of th...

Страница 7: ...ch 3 Torque the screws to 37 to 45 N m 27 to 33 ft lb Assembling the Groomer Gearbox to the Cutting Unit 1 Identify the left drive groomer drive boxes and the right drive groomer drive boxes refer to...

Страница 8: ...haft with the hex socket screw g298196 Figure 11 1 Hex socket bolt 2 Clutch knob assembly 8 If you are installing a rear roller brush install the rear roller brush drive refer to the Rear Roller Brush...

Страница 9: ...assembly 2 Apply medium strength cylindrical bonding retaining compound such as Blue Loctite 242 to the shoulder bolts prior to installing the adjuster arms to the groomer drive box and the idler asse...

Страница 10: ...gure 16 7 Center the front roller between the HOC bracket assemblies and lock it in place with the cap screws and flange nuts Figure 16 8 Installing the Groomer Drive Cap For Cutting Units without a R...

Страница 11: ...ly with the drive stub shafts of the groomer drive box and idler assembly Figure 18 g240752 Figure 18 1 Drive stub shaft 4 Shaft clamp 4 2 Groomer assembly 5 Bolt 4 Torque to 5 to 7 N m 46 60 in lb 3...

Страница 12: ...or 24 and 25 35 and 36 and 45 and 46 Important You must wrap the straps around the groomer blade and brush assembly in the primary rotating direction Figure 20 shows the straps installed for forward...

Страница 13: ...ce between the washers the current spring length as shown in Figure 22 g357750 Figure 22 1 Top washer 4 Desired spring length with optional washers 0 75 inches 19 mm 2 Additional washers Part No 3256...

Страница 14: ...1 Bolts 5 16 x 3 1 2 inch 3 Flange nut 5 16 inch 2 2 Spacer 2 4 Weight 6 12 Installing the Weights Groomer and Rear Roller Brush Installed Parts needed for this procedure 6 Carriage bolt 5 16 x 3 1 2...

Страница 15: ...t and the front grass baskets installed no rear roller brush kit refer to Figure 23 Note The center cutting unit does not work with both the rear roller brush kit and the rear grass basket kit g192301...

Страница 16: ...g during periods of high stress Cool season species such as creeping bent grass and annual blue grass should not be groomed during high temperature and high humidity periods in midsummer Many variable...

Страница 17: ...0 625 to 0 750 25 4 1 00 2 19 0 to 25 4 0 750 to 1 00 25 4 1 00 3 19 0 to 25 4 0 750 to 1 00 25 4 1 00 4 19 0 to 22 2 0 750 to 0 875 Note Maximum HOG recommended is half the HOC to 6 mm 1 4 inch maxi...

Страница 18: ...mer cautiously DANGER Contact with the reels or other moving parts can result in personal injury Before making any adjustments to the cutting units disengage the reels set the parking brake shut off t...

Страница 19: ...f debris gets inside of the groomer gearbox damage may occur 2 Remove the drain plug on the bottom of the housing Figure 32 3 Remove the fill plug on the side of the housing and loosen the air vent pl...

Страница 20: ...drive box Figure 18 3 Remove the shoulder bolt and hardened washer connecting the groomer drive box to the adjuster arm Figure 33 g346932 Figure 33 1 Shoulder bolt 3 Groomer drive hex head 2 Hardened...

Страница 21: ...ARNING The cutting reel blades are sharp and capable of amputating hands and feet Keep your hands and feet outside of the reel Ensure that the reel is restrained before servicing it Restraining the Re...

Страница 22: ...2 Place the pry bar against the weld side of the internal cutting reel reinforcement Figure 36 Note The pry bar should contact a blade at the front the reel shaft and a blade at the back of the back...

Страница 23: ...Notes...

Страница 24: ...cal documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly...

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