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2.1 SETUP

Complete the following steps in the order listed:

2.1.1 Required Tools

3

2.1.2 Air Requirements

3

2.1.3 Prepare the Machine

3

2.1.4 Install the Automatic Tool Changer (ATC)

3

2.1.5 Make Final Alignments to the Automatic Tool Changer

(ATC)

9

2.1.1 Required Tools

This procedure requires the following tools. Collect them before you

begin.

Required Tools for Installation

l

1-1/2 in. adjustable wrench

l

16 mm and 19 mm open-ended wrench

l

Marker

l

Metric hex wrench set

l

Phillips screwdriver

l

Small, flat-head screwdriver

l

Snips

l

Socket wrench, 13 mm socket, and (optionally) an extender

Required Tools for Verification

l

BT30 tool holder (for alignment rod)

l

Machinist's square, between 6 in. and 9 in. (152 mm and 229

mm)

l

Straight rod (for BT30 tool holder), between 8 in. and 12 in.

(203 mm and 305 mm)

2.1.2 Air Requirements

You must verify that the site conforms to the following air supply

requirements.

l

Air Pressure

Between 90 psi and 120 psi (620 kPa to 825

kPa).

If the air supply is more than 120 psi (825 kPa), you must use

a regulator.

l

Dry Air

We recommend using a compressed air dryer,

desiccator, or filter between the air compressor and the

machine.

l

Lubricated Air

You must lubricate the air with air tool oil.

Use the FRL Filter-Regulator-Lubricator (PN 32457) or similar

for this purpose.

2.1.3 Prepare the Machine

1. If there's a tool holder in the spindle, remove it.

2. Remove any accessories or fixtures from the machine table.

3. Center the machine table: from the PathPilot interface, in the

MDI Line

DRO field, type the command for your machine's

center position, as detailed in the following table. Then select

the

Enter

key.

Machine

Command

1100M and

1100MX

G20 G53 G1 X9 Y-5.5 Z0 F20

770M, 770MX,

and PCNC 770

G20 G53 G1 X7 Y-3.75 Z0 F20

PCNC 440

G20 G53 G1 X5 Y-3.125 Z0 F20

PCNC 1100

G20 G53 G1 X9 Y-4.75 Z0 F20

WARNING!

Electrical Shock Hazard: You must power

off the machine before making any electrical

connections. If you don't, there's a risk of

electrocution or shock.

4. Power off the machine and the PathPilot controller.

a. Push in the Emergency Stop button on the operator box,

which removes power to motion control.

b. From the PathPilot interface, select

Exit

.

c. Turn the Main Disconnect switch to

OFF

on the side of the

electrical cabinet.

2.1.4 Install the Automatic Tool Changer (ATC)

Complete the following steps in the order listed:

Disassemble the Power Drawbar Button

3

Install the Air Cylinder

4

Mount the Automatic Tool Changer (ATC) Bracket

4

Install the Main Assembly

5

Level the Automatic Tool Changer (ATC)

5

Make Air Connections

8

Make Electrical Connections

8

Verify the Installation

8

Disassemble the Power Drawbar Button

1. Disconnect the shop air supply from the machine.

2. Remove four M5 × 0.8 - 10 mm button head cap screws that

secure the Power Drawbar button cover.

Page 3

©Tormach® 2019
Specifications subject to change without notice.

tormach.com

TD10627: Owner's Guide: 770MX Automatic Tool Changer (ATC) (1019A)

TECHNICAL DOCUMENT

Содержание 770MX

Страница 1: ...TECHNICAL DOCUMENT Version 1019A OWNER S GUIDE 770MX AUTOMATIC TOOL CHANGER ATC Page 1...

Страница 2: ...requires more tools the ATC changes tools automatically for all tools assigned to the tray and pauses for a manual tool change for all tools not assigned to the tray Note If any of these items are mi...

Страница 3: ...2 Remove any accessories or fixtures from the machine table 3 Center the machine table from the PathPilot interface in the MDI Line DRO field type the command for your machine s center position as de...

Страница 4: ...into the air cylinder 3 Connect the air lines from the ATC main assembly to the air cylinder as follows l Connect the short air line to the front of the cylinder l Connect the long air line to the bac...

Страница 5: ...2 Lift the ATC main assembly on to the mounting bracket Figure 2 6 ATC main assembly positioned above the mounting bracket 3 Align the locating pin on the ATC main assembly with the matching hole in...

Страница 6: ...t be adjusted go to Step 2 2 Loosen the flange nuts on the standoffs 3 Turn the tilt standoff with an adjustable wrench and slowly pivot the ATC until the rod is perpendicular to the vertical edge of...

Страница 7: ...ocket head cap screws that secure the ATC main assembly to the mounting bracket with a 6 mm hex wrench Figure 2 12 Socket head cap screws securing the ATC main assembly to the mounting bracket 6 Adjus...

Страница 8: ...es in the following order a Connect the Retract PDB Bottom airline to the bottom push to connect elbow on the Power Drawbar b Connect the Advance PDB Top airline to the top push to connect elbow on th...

Страница 9: ...light on the Status tab Note If the VFD Running light did not come on in Step 8 we can help Email support tormach com to contact Tormach Technical Support for guidance on how to proceed 8 Select Stop...

Страница 10: ...e fork by hand and hold it in place Then select OK b Rotate the spindle counterclockwise in the fork by hand and hold in place Then select OK The tool change rotation position has now been set In the...

Страница 11: ...cated to PathPilot 19 Adjust for the ATC s backlash apply light pressure forward and backward on the carousel then from the PathPilot interface on the ATC tab select or until there s equal space on th...

Страница 12: ...rent Tool Figure 3 1 Store Current Tool button on the ATC tab The tool is assigned to the nearest open slot The ATC fetches the tool from the spindle and stores the tool in the tray When stored the to...

Страница 13: ...EV The tray moves to the next slot location 5 Select Retract The tray returns to the machining position 3 1 6 Retrieve a Tool From the Tool Tray Depending on your workflow do one of the following from...

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