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APPENDIX B

TTZ LOW CLEARANCE LINK

PARTS LIST

*TTZ-1 PARTS ONLY

NOTE: “#” DESIGNATES LINK BLANK NUMBER

ITEM

DESCRIPTION

TTZ-1

TTZ-2

TTZ-4

TTZ-8

TTZ-14

SIDE PLATE RIGHT/LEFT

TTZ-01-52R/L #

TTZ-02-52R/L #

TTZ-04-52R/L #

TTZ-08-52R/L #

TTZ-12-52R/L #

DRIVE PLATE

TTZ-01-35 #

TTZ-02-35 #

TTZ-04-35 #

TTZ-08-35 #

TTZ-12-35 #

SPHERE SEGMENT

TTZ-01-21

TTZ-02-21

TTZ-04-21

TTZ-08-21

TTZ-12-21

RATCHET

TTZ-01-28 #

TTZ-02-28 #

TTZ-04-28 #

TTZ-08-28 #

TTZ-14-28 #

DRIVE SEGMENT

TTZ-01-20 #

TTZ-02-20 #

TTZ-04-20 #

TTZ-08-20 #

TTZ-14-20 #

SIDE PLATE SLEEVE

TTZ-01-55 #

TTZ-02-55 #

TTZ-04-55 #

TTZ-08-55 #

TTZ-14-55 #

SPRING WIRE

TTZ-01-37

TTZ-02-37

TTZ-04-37

TTZ-08-37

TTZ-14-37

SPRING WIRE SET SCREW

TTZ-01-38

TTZ-02-38

TTZ-04-38

TTZ-08-38

TTZ-14-38

SIDE PLATE SCREW TOP

TTZ-01-51

TTZ-02-51

TTZ-04-51

TTZ-08-51

TTZ-14-51

SIDE PLATE SCREW REAR

TTZ-01-51

TTZ-02-51

TTZ-04-51

TTZ-08-51

TTZ-14-49

DRIVE SEGMENT SPRING

TTZ-01-27

TTZ-02-27

TTZ-04-27

TTZ-08-27

TTZ-14-27

DRIVE PLATE STOPPER ROD

TTZ-01-42

TTZ-02-42

TTZ-04-42

TTZ-08-42

TTZ-14-42

SIDE PLATE SCREW MIDDLE

TTZ-01-50

TTZ-02-50

TTZ-04-50

TTZ-08-50

TTZ-14-50

TOP SPACER

N/A

TTZ-02-45T-01/ 02

TTZ-04-45T-01/ 02

TTZ-08-45T

TTZ-14-45T

FRONT SPACER

N/A

TTZ-02-45F #

TTZ-04-45F #

TTZ-08-45F #

TTZ-14-45F #

REAR SPACER

N/A

TTZ-02-45R #

TTZ-04-45R #

TTZ-08-45R #

TTZ-14-45R #

SIDE PLATE ROLL PIN TOP

N/A

TTZ-02-48T

TTZ-04-48T

TTZ-08-48T

TTZ-14-48T

SIDE PLATE ROLL PIN MIDDLE

N/A

TTZ-02-48F

TTZ-04-48F

TTZ-08-48F

TTZ-14-48F

LINK MAINTENANCE KIT

MK-TTZ-01-LK

MK-TTZ-02-LK

MK-TTZ-04-LK

MK-TTZ-08-LK

MK-TTZ-14-LK

Technical data and specifications are subject to change without notice.

Содержание TTZ-1

Страница 1: ...TTZ SERIES OPERATIONAL AND SPARE PARTS MANUAL MAN TTZ 2013...

Страница 2: ...rmance or use of this material It is further recommended that the end user or repair technician insure they have obtained and are familiar with the latest revision of the manual for the equipment outl...

Страница 3: ...fe distance in conjunction with a Safety Washer We recommend the use of a Safety Washer to avoid finger pinching over crowded sites and to ensure hands off bolting on all vertical and inverted applica...

Страница 4: ...tem 3 3 Inserting the Ratchet Link 3 5 Setting Torque 3 5 Setting Pressure 3 6 Applying Torque 3 7 Operating the Torque Machine 3 8 Loosening Procedures SECTION IV TORC LLC POWER PACKS 15 4 1 General...

Страница 5: ...your TORC LLC equipment Free semi annual training Free annual tool inspection Free loaner tools in case of failure Free engineering assistance by calling 1 888 444 TORC Your local TORC LLC office was...

Страница 6: ...operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application GUARD AGAINST ELECTRIC SHOCK Ensure the pump is properly grounded and the...

Страница 7: ...ainer are fully and securely engaged PRIOR TO USE Cycle tool to ensure proper function Locate a solid secure reaction point Be sure the reaction arm retain ing clamp is fully engaged Be sure the hydra...

Страница 8: ...ids on the pump With a welding rod Allen key or similar device push in on the ends of both solenoids each in turn and the residual pressure will be released All fittings will then be hand tight again...

Страница 9: ...tors may spark Do not operate in an explosive atmosphere or in the presence of conductive liquids Use an air motor pump Instead 2 4 Air Connections Ensure that you have sufficient air flow in cfm to o...

Страница 10: ...calibration facility whose program is traceable to the National Institute of Standards and Technology N I S T Using a calibrated gauge enhances the accuracy of your TORC System 3 2 Connecting the Syst...

Страница 11: ...ormal flange type applications Before operating the tool place the tool with the low clearance link on the nut to be tightened loosened If the reaction block abuts against an adjacent nut or to some o...

Страница 12: ...onversion table applicable to the tool which you intend to use An example of finding the desired torque required is as follows Assume you are going to use a TORC LLC TTZ tool to torque a 1 1 4 bolt to...

Страница 13: ...T handle This sets pump pressure which determines torque tool output 7 Once your target pressure is set and locked cycle the pump once more to ensure that your pressure setting did not change as you t...

Страница 14: ...linder The tool will automatically reset itself and the operator will hear an audible click indicating he can again push the remote control button and the socket will turn Each time the cylinder is ex...

Страница 15: ...es or fittings without first unloading the wrench Unplug the electrical cord of the pump and open all hydraulic controls several times to ensure that the system has been depressurized If the system in...

Страница 16: ...secure before operating The use of a pressure gauge is required for normal pump operation Mounted on the manifold the gauge permits the operator to monitor the load on the wrench 114 calibrated gauge...

Страница 17: ...hould be performed more frequently Hydraulic Hoses Hoses should be checked for cracks and leaks after each job Hydraulic fittings can become plugged with dirt and should be flushed periodically Quick...

Страница 18: ...rnal leakage and replacement is necessary Should the gauge fill with hydraulic oil it indicates internal failure and it should be discarded Filter on Pump The filter should be replaced twice a year in...

Страница 19: ...p motor to reservoir slide Pump motor to the side turn pump on and while holding down on the button put your finger on the dump tube round tube under the directional control valve if you feel pressure...

Страница 20: ...t will not take successive strokes 1 Broken or otherwise inoperative drive segment I or spring 2 Cylinder not retracting completely 3 Linkage between piston rod and drive plates is broken 1 Replace dr...

Страница 21: ...n Pump heats up on the advance stroke after the cylinder has reached end of stroke this causes a lot of oil to go through a very small hole in relief valve causing heat build up Have operator release...

Страница 22: ...the set screw positioned between the couplings on the uni swivel Continue to tighten until the flow stops plus a quarter turn TEST 5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A TORC LLC TOOL Conn...

Страница 23: ...10 TTZ 12 10 TTZ 30 10 10 UNISWIVEL ASSEMBLY N A TTZ 002 TTZ 004 TTZ 004 TTZ 004 TTZ 020 11 SAFETY CAP RETAINING RING N A TTZ 02 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 12 SAFETY CAP N A TTZ2...

Страница 24: ...4 38 9A SIDE PLATE SCREW TOP TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 51 9B SIDE PLATE SCREW REAR TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 49 10 DRIVE SEGMENT SPRING TTZ 01 27 TTZ 02 27 TT...

Страница 25: ...0 SLIM TTZ 04 20 SLIM TTZ 08 20 SLIM 5 SEGMENT SPHERE TTZ 02 21 TTZ 04 21 TTZ 08 21 6 DRIVE SEGMENT SPRING TTZ 02 27 TTZ 04 27 TTZ 08 27 7 DRIVE RATCHET SLIM TTZ 02 28 SLIM TTZ 04 28 SLIM TTZ 08 28 SL...

Страница 26: ...1 09 1 06 0 94 TTZ 2 1 2 3 8 1 870 ft lbs 0 38 6 97 3 73 1 09 1 25 1 13 TTZ 4 1 7 16 3 1 8 4 292 ft lbs 0 51 9 20 5 51 1 68 1 67 1 50 TTZ 8 2 3 7 8 9 000 ft lbs 0 72 11 62 6 53 1 68 2 10 1 89 TTZ 14 2...

Страница 27: ...mm 2 535 Nm 97 mm 177 0 mm 94 7 mm 27 7 mm 31 8 mm 28 7mm TTZ 4 36 80 mm 5 815 Nm 12 9 mm 233 7 mm 140 0 mm 42 7 mm 42 4 mm 38 1mm TTZ 8 50 100 mm 12 195 Nm 18 3 mm 295 1 mm 165 9 mm 42 7 mm 53 3 mm 4...

Страница 28: ...FOR MAINTENANCE IN EVERY INDUSTRY Characterized by PERFORMANCE Durability and Looks 124 Allegheny Road Mt Bethel PA 18343 USA Tel 1 888 444 TORC 8672 E Mail INFO TORC COM...

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