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16

 

 

 

 

 
 

4-4

 

Electrical  Power

 

1. CHECK FOR PROPER ELETRICAL SUPPLY BEFORE CONNECTING.

 

 

 

2. THIS MOTOR MAY SPARK. DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE OR IN PRESENCE 
OF CONDUCTIVE LIQUIDS.

 

a. Do not use a power or extension cord that is damaged or has exposed wiring.

 

b. All single phase motors come equipped with a three prong grounding type plug to fit the proper 

grounded type electrical outlet. Do not use a two prong ungrounded extension cord as the pump’s 
motor must be grounded.

 

 

3. COMPARE MOTOR NAMEPLATE AGAINST POWER AVAILABILITY TO PREVENT MOTOR BURN 
OUT OR DANGEROUS ELECTRICAL OVERLOADING.

 

 

 

 

4-5

 

Prior  to  Use

 

Check hydraulic oil level to prevent possible pump burnout. Open the filler plug located on the reservoir plate. Look 
at oil fill level on the oil sight gauge. The oil level should be approximately 2” from the top of the reservoir plate- 
with motor off. Add TORC, LLC. oil as necessary. Do not mix different grades of oil.

 

 

Make sure all desired gauge, valve, hose and quick coupler connections are tight and secure before operating.

 

 

The use of a pressure gauge is required for normal pump operation. Mounted on the manifold, the gauge permits the 
operator to monitor the load on the wrench. 114% calibrated gauges are available for most applications.

 

 

 
 

4-6

 

Operation

 

Before starting your Electric Pump, connect your hydraulic hoses to both the pump and torque wrench.

 

 

Place the toggle switch in the ON position and the rocker switch on the hand control pendant in the OFF position. 
To start the pump, depress and release the safety button.

 

 

NOTE: The safety button is an added feature designed to prevent premature starting and should 
only be depressed by the tool operator.

 

 

Push the rocker switch to advance and release. This will start your pump and place it in the retract position.

 

 

NOTE: Read the section labeled TORC OPERATIONS and SETTING TORQUE prior to 
installing the torque wrench onto the application.

 

 

Your TORC hydraulic pump has been designed with an auto shut off system. The pump will shut off after 
approximately 30 seconds of non-cycling. This will prevent overheating and unnecessary wear which will prolong 
the life of your pump. To restart the pump, the yellow safety button must again be depressed prior to use.

 

Содержание TTZ-1

Страница 1: ...TTZ SERIES OPERATIONAL AND SPARE PARTS MANUAL MAN TTZ 2013...

Страница 2: ...rmance or use of this material It is further recommended that the end user or repair technician insure they have obtained and are familiar with the latest revision of the manual for the equipment outl...

Страница 3: ...fe distance in conjunction with a Safety Washer We recommend the use of a Safety Washer to avoid finger pinching over crowded sites and to ensure hands off bolting on all vertical and inverted applica...

Страница 4: ...tem 3 3 Inserting the Ratchet Link 3 5 Setting Torque 3 5 Setting Pressure 3 6 Applying Torque 3 7 Operating the Torque Machine 3 8 Loosening Procedures SECTION IV TORC LLC POWER PACKS 15 4 1 General...

Страница 5: ...your TORC LLC equipment Free semi annual training Free annual tool inspection Free loaner tools in case of failure Free engineering assistance by calling 1 888 444 TORC Your local TORC LLC office was...

Страница 6: ...operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application GUARD AGAINST ELECTRIC SHOCK Ensure the pump is properly grounded and the...

Страница 7: ...ainer are fully and securely engaged PRIOR TO USE Cycle tool to ensure proper function Locate a solid secure reaction point Be sure the reaction arm retain ing clamp is fully engaged Be sure the hydra...

Страница 8: ...ids on the pump With a welding rod Allen key or similar device push in on the ends of both solenoids each in turn and the residual pressure will be released All fittings will then be hand tight again...

Страница 9: ...tors may spark Do not operate in an explosive atmosphere or in the presence of conductive liquids Use an air motor pump Instead 2 4 Air Connections Ensure that you have sufficient air flow in cfm to o...

Страница 10: ...calibration facility whose program is traceable to the National Institute of Standards and Technology N I S T Using a calibrated gauge enhances the accuracy of your TORC System 3 2 Connecting the Syst...

Страница 11: ...ormal flange type applications Before operating the tool place the tool with the low clearance link on the nut to be tightened loosened If the reaction block abuts against an adjacent nut or to some o...

Страница 12: ...onversion table applicable to the tool which you intend to use An example of finding the desired torque required is as follows Assume you are going to use a TORC LLC TTZ tool to torque a 1 1 4 bolt to...

Страница 13: ...T handle This sets pump pressure which determines torque tool output 7 Once your target pressure is set and locked cycle the pump once more to ensure that your pressure setting did not change as you t...

Страница 14: ...linder The tool will automatically reset itself and the operator will hear an audible click indicating he can again push the remote control button and the socket will turn Each time the cylinder is ex...

Страница 15: ...es or fittings without first unloading the wrench Unplug the electrical cord of the pump and open all hydraulic controls several times to ensure that the system has been depressurized If the system in...

Страница 16: ...secure before operating The use of a pressure gauge is required for normal pump operation Mounted on the manifold the gauge permits the operator to monitor the load on the wrench 114 calibrated gauge...

Страница 17: ...hould be performed more frequently Hydraulic Hoses Hoses should be checked for cracks and leaks after each job Hydraulic fittings can become plugged with dirt and should be flushed periodically Quick...

Страница 18: ...rnal leakage and replacement is necessary Should the gauge fill with hydraulic oil it indicates internal failure and it should be discarded Filter on Pump The filter should be replaced twice a year in...

Страница 19: ...p motor to reservoir slide Pump motor to the side turn pump on and while holding down on the button put your finger on the dump tube round tube under the directional control valve if you feel pressure...

Страница 20: ...t will not take successive strokes 1 Broken or otherwise inoperative drive segment I or spring 2 Cylinder not retracting completely 3 Linkage between piston rod and drive plates is broken 1 Replace dr...

Страница 21: ...n Pump heats up on the advance stroke after the cylinder has reached end of stroke this causes a lot of oil to go through a very small hole in relief valve causing heat build up Have operator release...

Страница 22: ...the set screw positioned between the couplings on the uni swivel Continue to tighten until the flow stops plus a quarter turn TEST 5 THIS TEST SHOULD BE RUN PRIOR TO EVERY USE OF A TORC LLC TOOL Conn...

Страница 23: ...10 TTZ 12 10 TTZ 30 10 10 UNISWIVEL ASSEMBLY N A TTZ 002 TTZ 004 TTZ 004 TTZ 004 TTZ 020 11 SAFETY CAP RETAINING RING N A TTZ 02 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 TTZ 04 504 12 SAFETY CAP N A TTZ2...

Страница 24: ...4 38 9A SIDE PLATE SCREW TOP TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 51 9B SIDE PLATE SCREW REAR TTZ 01 51 TTZ 02 51 TTZ 04 51 TTZ 08 51 TTZ 14 49 10 DRIVE SEGMENT SPRING TTZ 01 27 TTZ 02 27 TT...

Страница 25: ...0 SLIM TTZ 04 20 SLIM TTZ 08 20 SLIM 5 SEGMENT SPHERE TTZ 02 21 TTZ 04 21 TTZ 08 21 6 DRIVE SEGMENT SPRING TTZ 02 27 TTZ 04 27 TTZ 08 27 7 DRIVE RATCHET SLIM TTZ 02 28 SLIM TTZ 04 28 SLIM TTZ 08 28 SL...

Страница 26: ...1 09 1 06 0 94 TTZ 2 1 2 3 8 1 870 ft lbs 0 38 6 97 3 73 1 09 1 25 1 13 TTZ 4 1 7 16 3 1 8 4 292 ft lbs 0 51 9 20 5 51 1 68 1 67 1 50 TTZ 8 2 3 7 8 9 000 ft lbs 0 72 11 62 6 53 1 68 2 10 1 89 TTZ 14 2...

Страница 27: ...mm 2 535 Nm 97 mm 177 0 mm 94 7 mm 27 7 mm 31 8 mm 28 7mm TTZ 4 36 80 mm 5 815 Nm 12 9 mm 233 7 mm 140 0 mm 42 7 mm 42 4 mm 38 1mm TTZ 8 50 100 mm 12 195 Nm 18 3 mm 295 1 mm 165 9 mm 42 7 mm 53 3 mm 4...

Страница 28: ...FOR MAINTENANCE IN EVERY INDUSTRY Characterized by PERFORMANCE Durability and Looks 124 Allegheny Road Mt Bethel PA 18343 USA Tel 1 888 444 TORC 8672 E Mail INFO TORC COM...

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