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Build the stab and elevators

Note:

The stabilizer is built upside-down. There is

nothing to remember or figure out ahead of time.
Simply build the stab as instructed.

1. Roll the wing plan inside out so it will lie flat.

Cut the stab plan from the wing plan and place it over
your flat building board. Cover the plan with Plan
Protector so glue will not adhere.

Refer to this photo for the following four steps.

2. Without using glue, join both sets of die-cut

3/32" [2.4mm] 

stab ribs S2

through 

S5

to both die-

cut 1/8" [3.2mm] balsa 

stab main spars (SMS)

.

Place the assembly over the stab plan. If necessary,
widen the notches in the ribs and spars so they fit at
the angle on the plan.

3. Still without glue, join both die-cut 1/8" [3.2mm]

balsa 

stab TE spars (STES)

and both die-cut 1/8"

[3.2mm] balsa

elevator spars (ELES)

to the ribs,

then pin the assembly to the building board aligned
over the plan. Glue the ribs to the main and TE spars.

Hint:

Pin a large balsa stick to the building board at

both ends of the stab to help hold the two halves
together and maintain alignment.

4. Glue both die-cut 3/32" [2.4mm] balsa 

stab

ribs S1

together. Test fit, then use epoxy to glue the

die-cut 1/8" [3.2mm] plywood 

stab joiner (SJ)

and

the S1’s to the assembly.

5. The same as was done on the fin, sand the

fronts of the ribs at an angle to match the sub LE.
Use the remainder of the 1/16" x 1/2" [1.6 x 12.7mm]
balsa stick used for the fin sub LE to make the stab
sub LE, then glue it into position. Sand the top of the
sub LE and spars even with the ribs.

6. Remove or relocate any T-pins that will interfere

with the sheeting or that will be concealed under the
sheeting after it's glued into place. Cut the top stab
and elevator skins from the second balsa sheet
prepared earlier. Glue the skins to the top of the stab
and elevators.

7. Remove the assembly from the plan. Use a

ballpoint pen to mark the side of the stab you just
sheeted as 

“bottom”

.

8. Cut the 

hinge blocks

from the 1/4" x 3/8" x 11-

7/8" [6.4 x 9.5 x 302mm] balsa stick, then glue them
to the stab TE spars where shown on the plan. Trim
the top of any hinge blocks where necessary so they
do not interfere with the top stab sheeting.

9. Cut the top stab and elevator skins from the

remainder of the balsa sheeting. With the stab lying

flat on the workbench, glue one of the stab skins into
position. When doing so, press down to hold the
sheeting to the structure and to hold the structure to
the flat work surface. Glue the other stab skin to the
stab the same way.

10. The same as was done on the rudder skin,

sand the TE of the bottom elevator skins to match
the tapering angle of the ribs. Glue the top elevator
skins into position.

11. True all the sheeting even with both ends of

the stab/elevators and the sub LE.

12. Cut the remainder of the 3/16" x 1/2" [4.8 x

12.7mm] balsa stick used for the fin LE into two pieces
for the 

stab LE

, then glue it into position. Shape the LE

even with the stab, but do not round yet.

13. Place both die-cut 1/16" [1.6mm] balsa 

stab

tip cores (STC)

over the plan. Note which end is the

front (they’re not symmetrical like the fin tip, but
they’re close). The same as you did for the fin tip, use
one of the stab tip cores to lay out the patterns on the
remainder of the 3/8" x 3" x 30" [9.5 x 76 x 762mm]
balsa sheet used for the rudder base. While you’re at
it, lay out  the die-cut 1/16" [1.6mm] balsa 

elevator

root core (ERC)

patterns as well.

-16-

Содержание SEA FURY MK11

Страница 1: ...assembled product By the act of using the user assembled product the user accepts all resulting liability If the buyer is not prepared to accept the liability associated with the use of this product t...

Страница 2: ...ces 60 Hook up the controls 61 Apply the decals 62 Add panel lines 62 GET THE MODEL READY TO FLY 63 Check the control directions 63 Set the control throws 63 Balance the model C G 63 Balance the airpl...

Страница 3: ...p is required to fly at AMA sanctioned clubs There are over 2 500 AMA chartered clubs across the country Among other benefits the AMA provides insurance to its members who fly at sanctioned sites and...

Страница 4: ...gear Both Century Jet systems include all required components including retracts struts air lines fittings air control valve and air tank some modelers prefer to replace CJM s air filler valve with Ro...

Страница 5: ...model or even a painting is sufficient proof If you re interested contact the AMA for a rule book that will tell you everything you need to know You can find a contest schedule in the back of the AMA...

Страница 6: ...r fin alignment Felt Tip Marker TOPQ2510 Small metal file Rotary tool such as Dremel Rotary tool reinforced cut off wheel GPMR8020 Curved Tip Canopy Scissors for Trimming Plastic Parts HCAR0667 Dead C...

Страница 7: ...another view of the same parts TYPES OF WOOD BALSA BASSWOOD PLYWOOD PREPARE TO BUILD 1 A set of miniaturized building plans is included in the middle of this manual They may be removed and used as a q...

Страница 8: ...8 PLY DIE CUT PATTERNS...

Страница 9: ...9 BALSA DIE CUT PATTERNS...

Страница 10: ...om six 1 16 x 3 x 30 1 6 x 76 x 762mm balsa sheets F Place weights on top of the sheet to hold it flat while the glue dries G After the glue dries remove the tape and sand the sheets flat and even E P...

Страница 11: ...int use medium CA to glue all the parts of the assembly together Be certain to pull the rudder spar all the way up into the notches of the ribs when gluing it into position Note Use only a small amoun...

Страница 12: ...sized as it will be trimmed to exact shape later Glue the skin into position with thick CA or aliphatic resin 8 Make a rudder skin the same way Glue the rudder skin into position Hint Pin a large bals...

Страница 13: ...Glue the die cut 1 16 1 6mm balsa fin tip core FTC between both 1 4 6 4mm balsa sheets with the bottom edges aligned Sand both 1 4 6 4mm outer pieces even with the fin tip core 19 Test fit the tip to...

Страница 14: ...o the fin with about five small drops of medium CA 7 Final sand the fin TE and rudder LE and the fin and rudder tip even with each other Break the rudder free from the fin 8 Mark a centerline on the t...

Страница 15: ...can be achieved Increase the angle of the V if necessary Hey now all that has to be done on the rudder is make the counter balance 13 True the edges of the fin sheeting around the cut out for the coun...

Страница 16: ...r that will be concealed under the sheeting after it s glued into place Cut the top stab and elevator skins from the second balsa sheet prepared earlier Glue the skins to the top of the stab and eleva...

Страница 17: ...with the elevators 4 Cut the hinge slots Shape elevator leading edges to a V to achieve 5 8 16mm of control throw 5 With the elevators temporarily joined to the stab with the hinges center the elevato...

Страница 18: ...on of the CJM scale gear 1 Place the center section of the wing plan Follow the instructions to prepare the landing gear ribs for the right side of the center section first Perform this step only if i...

Страница 19: ...The balsa side of the center main spar faces downward 4 Join the die cut 1 8 3 2mm plywood forward dowel plate FDP to ribs W1 W2 5 Position the assembly over the plan Pin the center TE spar and the r...

Страница 20: ...ecome concealed after the top sheeting is glued into position If using weights to hold the sheeting down all the T pins may be removed 16 Sand the top TE sheet flat and even Test fit and trim the shee...

Страница 21: ...rill appropriate size holes in the rails for the screws If using 6 screws drill 7 64 2 8mm holes Use a rotary tool with a sanding drum to trim the aft rail to accommodate the coil in the strut Perform...

Страница 22: ...th an airbrush If you are using a paint that only comes in a spray can such as Top Flite LustreKote and wish to use an airbrush spray the paint through a tube into a cup Allow LustreKote to stabilize...

Страница 23: ...ccommodate the landing gear rails as shown in the photo The same as when sheeting the top of the wing it is recommended that aliphatic resin be used except for gluing the sheeting to the LE spar where...

Страница 24: ...inder of the 3 32 x 6 x 24 2 4 x 152 x 610mm balsa sheeting used for the bottom of the wing 3 Cut the flap LE from the 1 4 x 1 2 x 36 6 4 x 12 7 x 914mm balsa stick and glue it to the top of the flap...

Страница 25: ...the strut with the nylon straps and 2 x 3 8 9 5mm screws The top block should be about 1 25mm below the top of the wheel cover and the bottom block should be about 1 25mm above the bottom of the wheel...

Страница 26: ...2 x 3 8 9 5mm screws included with this kit Glue a strip of leftover 1 8 3 2mm balsa to the inside of the gear door to add rigidity R12 Connect the air lines to the air cylinder on the retract Use a...

Страница 27: ...hatch directly onto the sheeting Remove the hatch 5 Enlarge the holes in the hatch only with a 3 32 2 4mm drill Countersink the holes in the hatch for the 2 x 3 8 9 5mm flathead hatch mounting screws...

Страница 28: ...e it to ribs W7 through W12 10 Use the die cut 1 8 3 2mm plywood dihedral gauge DG to set rib W6 at the correct angle Holding W6 at the correct angle glue it to the rest of the assembly 11 Use a razor...

Страница 29: ...om a 3 32 x 3 x 24 2 4 x 76 x 610mm balsa sheet using one of the die cut 3 32 2 4mm balsa top aileron skins TAS as a pattern 2 Glue together both parts of the die cut 3 32 2 4mm balsa outer flap skin...

Страница 30: ...stab and fin tips make the wing tip by gluing a die cut 3 32 2 4mm balsa wing tip core WTC between the wing tip top cut from the 3 4 x 1 1 2 x 18 19 x 38 x 457mm balsa sheet and the wing top bottom c...

Страница 31: ...ers Do the same on both ends of the center section How to Solder A Use denatured alcohol or other solvent to remove residual oil from the pushrod B Thoroughly roughen the end of the pushrod where it i...

Страница 32: ...2 oz of just 30 minute epoxy Proceed immediately to the next step 8 Thoroughly coat one half of one of the joiners and the inside of both joining panels with the epoxy microballoons mixture Insert the...

Страница 33: ...the TE of the flap skin to a bevel that is also even with the flap ribs 6 Glue the outer flap frame to the top of the flap 7 Return to step 1 and build the left outer flap the same way Hinge the flap...

Страница 34: ...e required for a good fit 7 Bevel the LE of the flaps to allow for control deflection Test fit the flaps to the wing and make certain the flaps can deflect 2 50mm as shown in the control throws sectio...

Страница 35: ...es of leftover 3 32 2 4mm balsa You may proceed and hook up the flap servo to the right flap now or go back and connect the left flaps 9 Connect the flap servo to the flaps using the hardware shown in...

Страница 36: ...of the lines 7 Use a hammer to tap four 8 32 blind nuts into the back of the firewall in the holes you drilled Using care not to get any glue into the threads glue each blind nut to the back of the fi...

Страница 37: ...ollowing two steps 14 Cut a 1 4 x 1 4 x 36 6 4 x 6 4 x 914mm balsa stringer to fit from formers F8 B to F12 B then glue it into position As you do so use a builder s square to set the formers perpendi...

Страница 38: ...ndow cleaner so it will bend around the formers and stringers 3 Trim the sheet to fit more precisely keeping it slightly oversize to allow for positioning Glue the sheet first to the main and sub stri...

Страница 39: ...l one end of the 1 x 1 3 4 x 6 tail block to match the angle of former F12B when positioned on the bottom of the tail gear plate Glue the tail block to the tail gear plate but not to the fuse 3 Round...

Страница 40: ...o interference or binding If necessary widen the round notch in former F12B to accommodate the pushrod Permanently glue the tail gear plate and the tail block to the fuse 12 Remove the fuselage from t...

Страница 41: ...he fuse where shown Sand the air passage fairings to match the fuse 7 Note the embossed lines across both die cut 1 32 8mm plywood aft wing fillet bases FB Carefully without breaking them bend both af...

Страница 42: ...brass tube sharpened on the end to drill the holes Mark the tube or drill 3 1 2 from the end to drill the holes the correct depth 14 Cut both 1 4 x 3 hardwood wing dowels to a length of 2 3 4 Round on...

Страница 43: ...ugh one of the squares and insert the wing bolt into one of the bolt holes in the bottom of the wing Cut around the square with a hobby knife 25 Remove a 1 8 3 2mm deep section of balsa inside the lin...

Страница 44: ...done so remove the wing and cover the top of the center section with waxed paper Bolt the wing back to the fuse 6 Wet the die cut 1 16 1 6mm balsa wing fillet sheet WF with water or window cleaner Ca...

Страница 45: ...ervos if necessary 4 Cut four 1 4 x 1 1 4 6 4 x 32mm strips from leftover 1 8 3 2mm plywood and glue them to the top of the forward fuse top for the servo screws 5 Drill 1 16 1 6mm holes for mounting...

Страница 46: ...in stringer up to the middle of the first 1 4 x 1 4 6 4mm x 6 4mm stringer Save the remainder of the 36 914mm sheet for the other side 13 Cut a slot in the aft end of the fuse skin to accommodate the...

Страница 47: ...8 x 1 4 3 2 x 6 4mm stringer so the stringer butts up to it 21 The same as the wing skins make the last skin for sheeting the front of the fuse by gluing together two 3 32 x 3 x 36 2 4 x 76 x 914mm b...

Страница 48: ...wish to check the stab incidence with an incidence meter now is the time to do so Make adjustments if necessary 6 Once the stab alignment has been confirmed glue the stab into position with 30 minute...

Страница 49: ...end of the fuse and the fin LE is centered between the front of the stab saddles Before the epoxy hardens hold a square to the centerline on the fin TE to see if it is perpendicular to the centerline...

Страница 50: ...3 2mm balsa to fit between both air intakes on the front of the wing Position the piece of balsa between the intakes then use a ballpoint pen to draw the outline of the bottom of the fuse onto the pi...

Страница 51: ...way The cowl mounting blocks and muffler can be seen in following photos 2 Glue the cowl mounting blocks to the fuse with the outer edges inset approximately 3 32 2 4mm below the fuse sheeting to acco...

Страница 52: ...m the cowl to accommodate the muffler A Dremel sanding drum works well for this 3 Make a mount for the fuel filler valve from a Great Planes Handy Mounts set GPMQ6000 or from leftover 1 8 3 2mm plywoo...

Страница 53: ...as shown on the plan Although the cowl in the photos is already painted yours should not yet be 12 Use medium CA to tack glue the baffle into position Test fit the cowl to the fuse and trim the baffle...

Страница 54: ...and the firewall and fuel tank mounting area has been fuelproofed While working on the servos inside the fuse now is a good time to mount the elevator and rudder control horns 8 Temporarily connect a...

Страница 55: ...ne on the template with the centerline on the prop Mark the prop along the template where it is to be cut Mark the other end of the prop and two more propellers the same way 2 Cut the propellers at th...

Страница 56: ...ructure with light weight glass cloth and polyester or epoxy resin There are many products in the hobby industry specially developed for this purpose Glass cloth and resin is the most durable and long...

Страница 57: ...m all directions to make sure each line is true and parallel with the next Lift and reposition the tape as necessary C Hold the guide on the fuse with the squared up edge at one of the marks you made...

Страница 58: ...g hook Though the trim scheme featured on the kit box model is of a racing plane that doesn t have an arresting hook we made one anyway for illustration purposes should you decide to make one especial...

Страница 59: ...the engine compartment area and the engine baffle Flat black was used on the prototype 8 For simplicity the top of the fuse aft of the invasion stripes and the wing fillets may be painted insignia blu...

Страница 60: ...ve the covering exposing the bare balsa 4 Securely glue the canopy to the fuse using canopy glue such as J Z Products Z RC 56 JOZR5007 Use rubber bands or masking tape to hold the canopy in position u...

Страница 61: ...lve air filler valve etc Connect the flap and aileron servos to a Y connector HCAM2751 for Futaba servos One of the aileron servos may require a 6 150mm extension HCAM2701 to reach the Y connector Thi...

Страница 62: ...backing while submerged in a container of warm water mixed with liquid dish washing soap approximately 2 teaspoons of soap per gallon of water from the backing While still wet place the decal on the...

Страница 63: ...r you may wish to experiment by shifting the C G up to 3 8 9 5mm forward or 1 4 6mm back to change the flying characteristics Moving the C G forward may improve the smoothness and stability but it may...

Страница 64: ...under the TE of the fin Do this several times 2 If one wing always drops when you lift the model it means that side is heavy Balance the airplane by adding weight to the other wing tip An airplane tha...

Страница 65: ...ines Do not run the engine in an area of loose gravel or sand the propeller may throw such material in your face or eyes Keep your face and body as well as all spectators away from the plane of rotati...

Страница 66: ...ng for twists and attempt to correct before flying 17 Balance the propeller and spare propellers 18 Tighten the propeller nut and spinner 19 Place your name address AMA number and telephone number on...

Страница 67: ...their first few landings without them but learn to prefer landing with flaps and making beautiful slow fly by s later on If unsure begin by landing with the flaps set to half of their full setting A...

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